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Solutions to Equipment Failures

Solutions to Equipment Failures
Author: P. F. Timmins
Publisher: ASM International
Total Pages: 350
Release:
Genre: Technology & Engineering
ISBN: 9781615032181

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This book is concerned primarily with the reduction of equipment failures in sectors of industry. The focus is on the development and application of methodologies which have led to the observed reduced failure rates in the aviation sector and how these can be employed in reducing failure rate in oth


Guidelines for Design Solutions for Process Equipment Failures

Guidelines for Design Solutions for Process Equipment Failures
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 274
Release: 2010-09-17
Genre: Technology & Engineering
ISBN: 0470935278

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While there is no "perfect" solution or absolute zero risk, engineering design can significantly reduce risk potential in the CPI. In Guidelines for Design Solutions to Process Equipment Failures, industry experts offer their broad experience in identifying numerous solutions to the more common process equipment failures including inherent safer/passive, active, and procedural solutions, in decreasing order of robustness and reliability. The book challenges the engineer to identify opportunities for inherent and passive safety features early, and use a risk-based approach to process safety systems specification. The book is organized into three basic sections: 1) a technique for making risk-based design decisions; 2) potential failure scenarios for 10 major processing equipment categories; and 3) two worked examples showing how the techniques can be applied. The equipment categories covered are: vessels, reactors, mass transfer equipment, fluid transfer equipment, solids-fluid separators, solids handling and processing equipment, and piping and piping components. Special Details: Hardcover book plus 3.5" diskette for use in any word processing program with design solutions for use in PHAs.


Troubleshooting and Root Cause Failure Analysis

Troubleshooting and Root Cause Failure Analysis
Author: Paul J R Lanthier
Publisher:
Total Pages: 224
Release: 2021-01-08
Genre:
ISBN: 9780831136659

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In the field of maintenance, good problem-solving practices are among the most important elements to maximizing equipment uptime, and by resolving the root cause of the failure, in increasing equipment reliability. To be successful, an organization must be able to resolve the effects of a failure quickly so that it can go back to normal, and, in some cases, determine the cause of the failure so that a permanent solution can be identified and implemented. These are two distinct requirements (troubleshooting and root cause failure analysis), with distinctive requirements. Both are important, and one cannot exist without the other if we want to be efficient and effective in resolving asset failures. This work takes a unique approach to equipment failure-related problem solving by presenting both types of failure resolution techniques, the purpose of each, and describing how best to use them. In presenting root cause failure analysis, the book distinguishes between information gathering and failure analysis. It provides five information gathering methods and three root cause analysis methods from the 5-Whys to Logic Tree Analysis to Single Functional Failure RCM. It follows a structured approach to managing the RCFA, from stabilizing the site and gathering information, to implementing and sustaining the results, to leveraging the solution. This book provides practical methods and tools needed to achieve problem-solving goals and objectives, both when troubleshooting a problem as well as when determining a permanent solution. All of this information is kept to a concise and extremely readable length and format. The market needs a practical troubleshooting and RCFA guide that is not software specific and that provides a clear, structured approach to both. This work is that rare find. Features Explores problem solving as a science. Focuses on how to help an organization be successful, both at quickly getting the plant back in operation, and defining permanent solutions. The only book to detail troubleshooting and RCFA under the same cover.


Guidelines for Pressure Relief and Effluent Handling Systems

Guidelines for Pressure Relief and Effluent Handling Systems
Author: CCPS (Center for Chemical Process Safety)
Publisher: Wiley-AIChE
Total Pages: 540
Release: 1998-03-15
Genre: Technology & Engineering
ISBN: 9780816904761

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Current industry, government and public emphasis on containment of hazardous materials makes it essential for each plant to reduce and control accidental releases to the atmosphere. Guidelines for Pressure Relief and Effluent Handling Systems meets the need for information on selecting and sizing pressure relief devices and effluent handling systems that will maintain process integrity and avoid discharge of potentially harmful materials to the atmosphere. With a CD-ROM enclosed containing programs for calculating flow through relief devices, effluent handling systems, and associated piping, the book offers an important collection of state-of-the-art technology for safely relieving process equipment of such conditions as overpressure, overtemperature and/or runaway reactions. It provides information for two-phase and compressible gas flow to select and size pressure relief devices, piping, and effluent handling equipment, such as gravity separators, cyclones, spargers, and quench pools. The book has an important collection of state-of-the-art technology for safely relieving process equipment of conditions such as overpressure, overtemperature and/or run-away reactions. It provides information for two-phase and compressible gas flow to select and size pressure relief devices, piping, and effluent handling equipment such as gravity separators cyclones, spargers and quench pools. Special Details: CD files for this title can now be found by entering the ISBN 9780816904761 on booksupport.wiley.com.


Practical Plant Failure Analysis

Practical Plant Failure Analysis
Author: Neville W. Sachs
Publisher: CRC Press
Total Pages: 290
Release: 2016-04-19
Genre: Technology & Engineering
ISBN: 1420020005

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Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.


The Competitive Edge

The Competitive Edge
Author: National Research Council (U.S.). Committee on Analysis of Research Directions and Needs in U.S. Manufacturing
Publisher:
Total Pages: 192
Release: 1991
Genre: Business & Economics
ISBN:

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Annotation An analysis of new research directions that will lead to higher standards of product quality, responsiveness to customers, and process flexibility. a panel of experts from industry and academia evaluates current barriers to US competitiveness and examines how to improve flexibility, build up the technology base, and update performance measures. Annotation copyrighted by Book News, Inc., Portland, OR.


Plant and Machinery Failure Prevention

Plant and Machinery Failure Prevention
Author: . A. Hattangadi
Publisher: McGraw Hill Professional
Total Pages: 491
Release: 2005-04-18
Genre: Technology & Engineering
ISBN: 0071589147

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Monitoring and predictive maintenance methods are not reliable enough in indicating certain important problems in manufacturing equipment, such as cracking of power transmission components, inadequate lubrication of parts, and excessive cutting edge wear of a tool or die. These problems are best dealt with at the design stage. Plant and Machinery Failure Prevention is based on the premise of “Zero-Failure Performance”. The book introduces the general features and investigative methods at the design phase for determining failures in mechanical components such as: Flat Belt Failures, Vee-belt Failures, Pulley Failures, Gear Failures, Steel Wire Rope Failures, Spring Failures, and Gasket Failures.


Machinery Failure Analysis Handbook

Machinery Failure Analysis Handbook
Author: Luiz Otávio Amaral Affonso
Publisher: Gulf Publishing Company
Total Pages: 308
Release: 2006
Genre: Business & Economics
ISBN: 9781933762081

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Understanding why and how failures occur is critical to failure prevention, as even the slightest breakdown can lead to catastrophic loss of life and asset as well as widespread pollution. This book helps anyone involved with machinery reliability, whether in the design of new plants or the maintenance and operation of existing ones, to understand why process equipment fails and thereby prevent similar failures.