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Rotary Kilns

Rotary Kilns
Author: Akwasi A. Boateng
Publisher: Butterworth-Heinemann
Total Pages: 392
Release: 2015-11-13
Genre: Technology & Engineering
ISBN: 0128038535

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Rotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns Covers principles of combustion and flame control, heat transfer and heating and material balances New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.


The Rotary Cement Kiln

The Rotary Cement Kiln
Author: Kurt E. Peray
Publisher: CHS Press
Total Pages: 228
Release: 1972
Genre: Crafts & Hobbies
ISBN:

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Beyond the Blast Furnace

Beyond the Blast Furnace
Author: Amit Chatterjee
Publisher: CRC Press
Total Pages: 272
Release: 2017-11-22
Genre: Technology & Engineering
ISBN: 1351464248

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This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.


Advances in Rotary Kiln Sponge Iron Plant

Advances in Rotary Kiln Sponge Iron Plant
Author: K. K. Prasad
Publisher: New Age International
Total Pages: 9
Release: 2009
Genre: Iron, Sponge
ISBN: 8122424015

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Annotation About the Book: Now that India is virtually the only player in this field, an elaboration is needed with respect to more fundamental understanding as well as future prospects and needs, which this edition has tried to fulfill. It can now fulfill the need of a reference textbook in alternate iron making area for undergraduate and post graduate students in Metallurgical, Production, Manufacturing, Chemical, Materials and to a minor extent Mechanical Engineering disciplines. The aim of fulfilling the needs of entrepreneurs and plant operators has not only been retained; it has been elaborated. Further, the basic aspects have been presented in a way that is lucid and simple to understand and should serve as an incentive to the operators and entrepreneurs to develop a deeper understanding of the process. The project engineering section now gives guidelines sufficient to make a project report. Opportunities available to this process and the competition it faces has also been highlighted. A chapter on reaction kinetics has been included as also a section on iron ore and pellets. Other sections included are on Aerodynamics, Auto Ignition, Coal Throwing, etc. Rest of the text has been updated to the extent possible. Some advanced features have been introduced such as Mathematical Modeling, Computational Fluid Dynamics, Reduction Mechanism, etc. to give researchers in the area of food for thought. Contents: IntroductionRotary Kiln Process of Making Sponge IronThermodynamic Considerations: Feasibility of ReactionAerodynamics inside a Sponge Iron Rotary KilnMathematical Modelling in Rotary Kiln Sponge Iron MakingPhysical Movement of Solids inside a Rotary Kiln: Charge Movement and Coal Throwing/SlingingRequirement, Generation and Transfer of Heat in a Sponge Iron Rotary KilnReaction KineticsRaw Materials for Sponge Iron MakingAccretion or Ring Formation inside a Rotary KilnSponge Iron Properties: Re-oxidation and Auto-Ignition of Sponge IronUses of Sponge IronProcess Design, Engineering & Operational Aspects of an RK-DR PlantOther Uses of Rotary Kiln for Reduction PurposesEnvironmental Aspects of Sponge Iron Making in Rotary Kiln and Future Prospect.


Machinery and kilns. 1910

Machinery and kilns. 1910
Author: Percy C. H. West
Publisher:
Total Pages: 316
Release: 1910
Genre: Portland cement
ISBN:

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The Rotary Cement Kiln

The Rotary Cement Kiln
Author: Kurt E. Peray
Publisher: Hodder Education
Total Pages: 389
Release: 1986
Genre: Cement kilns
ISBN: 9780713136098

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An indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators.


ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed.

ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed.
Author: SARANGI, ARABINDA
Publisher: PHI Learning Pvt. Ltd.
Total Pages: 346
Release: 2016
Genre: Technology & Engineering
ISBN: 8120351193

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With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.


The Rotary Cement Kiln

The Rotary Cement Kiln
Author: J.P. Saxena
Publisher: CRC Press
Total Pages: 0
Release: 2009-10-12
Genre: Technology & Engineering
ISBN: 9788188305957

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Structured into fourteen chapters, this volume covers various aspects of kiln maintenance and deals with the wear of components, operational parameters and their impact on the condition of the kiln, maintenance-friendly design considerations of kiln components, on-line techniques for condition monitoring, repair during operation, effective management of a kiln shutdown, and some management approaches. It presents systematic analyses of the problems encountered during the life span of the kilns and suggests appropriate method(s) to tackle them and meet the needs of engineers and operators involved. Written in simple language, containing a good blend of theory and practice, and supported with practical reference tables and figures, this book is intended for engineers, operators and maintenance workers working with cement kilns. The author, Dr. J.P. Saxena is an absolute expert in the field.


Vertical-shaft Limekiln Technology

Vertical-shaft Limekiln Technology
Author:
Publisher: UN-HABITAT
Total Pages: 94
Release: 1993
Genre: Lime industry
ISBN: 9789211312256

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