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Robust Design Methodology for Reliability

Robust Design Methodology for Reliability
Author: Bo Bergman
Publisher: John Wiley & Sons
Total Pages: 214
Release: 2009-08-18
Genre: Technology & Engineering
ISBN: 047074880X

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Based on deep theoretical as well as practical experience in Reliability and Quality Sciences, Robust Design Methodology for Reliability constructively addresses practical reliability problems. It offers a comprehensive design theory for reliability, utilizing robust design methodology and six sigma frameworks. In particular, the relation between un-reliability and variation and uncertainty is explored and reliability improvement measures in early product development stages are suggested. Many companies today utilise design for Six Sigma (DfSS) for strategic improvement of the design process, but often without explicitly describing the reliability perspective; this book explains how reliability design can relate to and work with DfSS and illustrates this with real–world problems. The contributors advocate designing for robustness, i.e. insensitivity to variation in the early stages of product design development. Methods for rational treatment of uncertainties in model assumptions are also presented. This book promotes a new approach to reliability thinking that addresses the design process and proneness to failure in the design phase via sensitivity to variation and uncertainty; includes contributions from both academics and industry practitioners with a broad scope of expertise, including quality science, mathematical statistics and reliability engineering; takes the innovative approach of promoting the study of variation and uncertainty as a basis for reliability work; includes case studies and illustrative examples that translate the theory into practice. Robust Design Methodology for Reliability provides a starting point for new thinking in practical reliability improvement work that will appeal to advanced designers and reliability specialists in academia and industry including fatigue engineers, product development and process/ quality professionals, especially those interested in and/ or using the DfSS framework.


Integrated Reliable and Robust Design

Integrated Reliable and Robust Design
Author: Gowrishankar Ravichandran
Publisher:
Total Pages: 0
Release: 2011
Genre: Integrated circuits
ISBN:

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"The objective of this research is to develop an integrated design methodology for reliability and robustness. Reliability-based design (RBD) and robust design (RD) are important to obtain optimal design characterized by low probability of failure and minimum performance variations respectively. But performing both RBD and RD in a product design may be conflicting and time consuming. An integrated design model is needed to achieve both reliability and robustness simultaneously. The purpose of this thesis is to integrate reliability and robustness. To achieve this objective, we first study the general relationship between reliability and robustness. Then we perform a numerical study on the relationship between reliability and robustness, by combining the reliability based design, robust design, multi objective optimization and Taguchi's quality loss function to formulate an integrated design model. This integrated model gives reliable and robust optimum design values by minimizing the probability of failure and quality loss function of the design simultaneously. Based on the results from the numerical study, we propose a generalized quality loss function that considers both the safe region and the failure region. Taguchi's quality loss function defines quality loss in the safe design region and risk function defines quality loss in the failure region. This integrated model achieves reliability and robustness by minimizing the general quality loss function of the design. Example problems show that this methodology is computationally efficient compared to the other optimization models. Results from the various examples suggest that this method can be efficiently used to minimize the probability of failure and the total quality loss of a design simultaneously"--Abstract, p. iii


Robust Design for Quality Engineering and Six Sigma

Robust Design for Quality Engineering and Six Sigma
Author: Sung H. Park
Publisher: World Scientific
Total Pages: 558
Release: 2008
Genre: Technology & Engineering
ISBN: 9812778675

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This book is written primarily for engineers and researchers who use statistical robust design for quality engineering and Six Sigma, and for statisticians who wish to know about the wide range of applications of experimental design in industry. It is a valuable guide and reference material for students, managers, quality improvement specialists and other professionals interested in Taguchi's robust design methods as well as the implementation of Six Sigma. This book can also be useful to those who would like to learn about the role of Robust Design within the Six Sigma (Improve phase) methodology and Design for Six Sigma (DFSS) (Optimize) methodology. It combines classical experimental design methods with those of Taguchi's robust designs, demonstrating their prowess in DFSS and suggesting new directions for the development of statistical design and analysis.


Statistical Robust Design

Statistical Robust Design
Author: Magnus Arner
Publisher: John Wiley & Sons
Total Pages: 194
Release: 2014-02-04
Genre: Mathematics
ISBN: 1118841956

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A UNIQUELY PRACTICAL APPROACH TO ROBUST DESIGN FROM A STATISTICAL AND ENGINEERING PERSPECTIVE Variation in environment, usage conditions, and the manufacturing process has long presented a challenge in product engineering, and reducing variation is universally recognized as a key to improving reliability and productivity. One key and cost-effective way to achieve this is by robust design – making the product as insensitive as possible to variation. With Design for Six Sigma training programs primarily in mind, the author of this book offers practical examples that will help to guide product engineers through every stage of experimental design: formulating problems, planning experiments, and analysing data. He discusses both physical and virtual techniques, and includes numerous exercises and solutions that make the book an ideal resource for teaching or self-study. • Presents a practical approach to robust design through design of experiments. • Offers a balance between statistical and industrial aspects of robust design. • Includes practical exercises, making the book useful for teaching. • Covers both physical and virtual approaches to robust design. • Supported by an accompanying website (www.wiley/com/go/robust) featuring MATLAB® scripts and solutions to exercises. • Written by an experienced industrial design practitioner. This book’s state of the art perspective will be of benefit to practitioners of robust design in industry, consultants providing training in Design for Six Sigma, and quality engineers. It will also be a valuable resource for specialized university courses in statistics or quality engineering.


Next Generation HALT and HASS

Next Generation HALT and HASS
Author: Kirk A. Gray
Publisher: John Wiley & Sons
Total Pages: 296
Release: 2016-03-11
Genre: Technology & Engineering
ISBN: 111870021X

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Next Generation HALT and HASS presents a major paradigm shift from reliability prediction-based methods to discovery of electronic systems reliability risks. This is achieved by integrating highly accelerated life test (HALT) and highly accelerated stress screen (HASS) into a physics-of-failure-based robust product and process development methodology. The new methodologies challenge misleading and sometimes costly mis-application of probabilistic failure prediction methods (FPM) and provide a new deterministic map for reliability development. The authors clearly explain the new approach with a logical progression of problem statement and solutions. The book helps engineers employ HALT and HASS by illustrating why the misleading assumptions used for FPM are invalid. Next, the application of HALT and HASS empirical discovery methods to quickly find unreliable elements in electronics systems gives readers practical insight to the techniques. The physics of HALT and HASS methodologies are highlighted, illustrating how they uncover and isolate software failures due to hardware-software interactions in digital systems. The use of empirical operational stress limits for the development of future tools and reliability discriminators is described. Key features: * Provides a clear basis for moving from statistical reliability prediction models to practical methods of insuring and improving reliability. * Challenges existing failure prediction methodologies by highlighting their limitations using real field data. * Explains a practical approach to why and how HALT and HASS are applied to electronics and electromechanical systems. * Presents opportunities to develop reliability test discriminators for prognostics using empirical stress limits. * Guides engineers and managers on the benefits of the deterministic and more efficient methods of HALT and HASS. * Integrates the empirical limit discovery methods of HALT and HASS into a physics of failure based robust product and process development process.


Designing Capable and Reliable Products

Designing Capable and Reliable Products
Author: J. D. Booker
Publisher: Butterworth-Heinemann
Total Pages: 417
Release: 2001-04-03
Genre: Business & Economics
ISBN: 0750650761

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Practical methods for analysing mechanical designs with respect to their capability and reliability are combined in this volume. The book is written with postgraduate students and professional engineers in mind.


Robust Design Optimization for Control Systems with Uncertainties

Robust Design Optimization for Control Systems with Uncertainties
Author: Luis Prado
Publisher:
Total Pages: 160
Release: 2006
Genre: Control theory
ISBN:

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"A direct method to improve the reliability of a control system with uncertainties may present tremendous implementation and numerical difficulties. The need for alternative methods to generate reliability and robust design in control systems leads the introduction of probability engineering in this area. Most of the studies in robust design use uniform distributions to characterize uncertainties. The proposed idea is to generate a maximum value of an objective function. Techniques used in this study assume a normal probabilistic distribution. The objective is to increase the quality or to reduce the cost of a linear control system by designing it with different values. To complement this study, a reliability-based design for linear and nonlinear systems that uses probability engineering concepts has been developed"--Abstract, leaf iii.


Uncertainty Management for Robust Industrial Design in Aeronautics

Uncertainty Management for Robust Industrial Design in Aeronautics
Author: Charles Hirsch
Publisher: Springer
Total Pages: 819
Release: 2018-07-21
Genre: Technology & Engineering
ISBN: 331977767X

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This book covers cutting-edge findings related to uncertainty quantification and optimization under uncertainties (i.e. robust and reliable optimization), with a special emphasis on aeronautics and turbomachinery, although not limited to these fields. It describes new methods for uncertainty quantification, such as non-intrusive polynomial chaos, collocation methods, perturbation methods, as well as adjoint based and multi-level Monte Carlo methods. It includes methods for characterization of most influential uncertainties, as well as formulations for robust and reliable design optimization. A distinctive element of the book is the unique collection of test cases with prescribed uncertainties, which are representative of the current engineering practice of the industrial consortium partners involved in UMRIDA, a level 1 collaborative project within the European Commission's Seventh Framework Programme (FP7). All developed methods are benchmarked against these industrial challenges. Moreover, the book includes a section dedicated to Best Practice Guidelines for uncertainty quantification and robust design optimization, summarizing the findings obtained by the consortium members within the UMRIDA project. All in all, the book offers a authoritative guide to cutting-edge methodologies for uncertainty management in engineering design, covers a wide range of applications and discusses new ideas for future research and interdisciplinary collaborations.


Quality Engineering Using Robust Design

Quality Engineering Using Robust Design
Author: Madhav Phadke
Publisher:
Total Pages:
Release: 2021-07-04
Genre:
ISBN: 9780578940892

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The book presents a systematic and efficient method to design high quality / reliability and high performance products / processes at low cost. Contains case studies from diverse engineering fields to describe Robust Design / Taguchi method.Some topics covered are: orthogonal arrays, Signal-to-Noise ratios as design quality metric, computer-aided robust design techniques, and more.