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Process Plant Operating Procedures

Process Plant Operating Procedures
Author: Chuei-Tin Chang
Publisher: Springer Nature
Total Pages: 358
Release: 2021-06-30
Genre: Technology & Engineering
ISBN: 3030709787

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Process Plant Operating Procedures presents an introduction to the theory and applications of procedure synthesis that is primarily concerned with the task of conjecturing the sequence of controller (or operator) actions needed to achieve designated operational goals in a given system. In order to facilitate practical implementation, the formal problem statement, two alternative approaches, their validation methods and a series of realistic examples are provided. The authors explore Petri nets and automata to identify the best paths leading to the specified goal of operation. The model-building methods for characterising all components in the given system, as well as the required control specifications, are explained with simple examples. The sequential control actions and the corresponding time schedule can then be identified accordingly. This book exposes practitioners to an important area of plant operations, teaching them effective approaches for procedure synthesis, enabling them to construct and solve scheduling models, and providing them with tools for simulation and validation of procedures and schedules. It is written for readers with a basic understanding of process design and control activities, and it will appeal to engineers in diverse fields with an interest in synthesizing operating procedures in process plants. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.


Writing Operating Procedures for Process Plants

Writing Operating Procedures for Process Plants
Author: Ian S. Sutton
Publisher:
Total Pages: 176
Release: 1995-04-01
Genre: Technology & Engineering
ISBN: 9780412985614

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Written by a professional chemical engineer with an insider's viewpoint, the author presents to managers, operators and engineers running process plants a much needed guide to writing operating procedures. This book is one of the first to codify and illustrate the steps necessary for reliable and enforceable operating procedures. Included are colour inserts to illustrate colour-coding procedures for equipments as well as desktopping guidelines for written reports, instruction and audits.


Guidelines for Process Safety Fundamentals in General Plant Operations

Guidelines for Process Safety Fundamentals in General Plant Operations
Author: American Institute of Chemical Engineers. Center for Chemical Process Safety
Publisher: Wiley-AIChE
Total Pages: 392
Release: 1995-04-15
Genre: Science
ISBN:

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The Institute presents its currently recommended fundamental safety practices and methods of applying them to reduce the risk of operating accidents in the chemical process industries. Concerned not so much with technical or engineering matters as with management issues and responsibilities especially at smaller plants that emphasize batch processing and lack a full complement of safety specialists. Covers materials and chemicals handling, process equipment and procedures, cleanup and process changeover, training, special procedures and programs, and a range of general topics such as inspection, spare parts, storage, hazardous work, and control of the working environment. Annotation copyright by Book News, Inc., Portland, OR


Guidelines for Writing Effective Operating and Maintenance Procedures

Guidelines for Writing Effective Operating and Maintenance Procedures
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 135
Release: 2011-11-30
Genre: Technology & Engineering
ISBN: 1118215613

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The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures..." While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to remedy this problem through selecting and implementing actions that promote safe, efficient operations and maintenance, improve quality, continuity, profitability and cost control, build upon and record process experience, and promote the concept that operating and maintenance procedures are vital plant components. It includes practical samples of procedure formats, checklists and many references.


Process Industry Procedures and Training Manual

Process Industry Procedures and Training Manual
Author: James R. Sawers
Publisher: McGraw Hill Professional
Total Pages: 676
Release: 1996
Genre: Business & Economics
ISBN: 9780070542778

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Covers techniques to document training, procedures, and testing of operator and maintenance personnel to meet regulatory requirements. This manual arms you with the information and strategies you need to comply with regulatory standards from training to procedures and reference documentation to testing operations and maintenance personnel.


Human Factors Handbook for Process Plant Operations

Human Factors Handbook for Process Plant Operations
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 484
Release: 2022-04-26
Genre: Science
ISBN: 1119640490

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Human Factors Handbook for Process Plant Operations Provides clear and simple instructions for integrating Human Factors principles and practices in the design of processes and work tasks Human Factors, the science of interaction between humans and other elements of a system, draws from disciplines such as psychology, ergonomics, anthropometrics, and physiology to understand how and why people behave and perform as they do—and how best to support them in performing tasks. The goals of the Human Factors approach are to improve human reliability, minimize the risk from human error, and optimize the working environment, human wellbeing, and overall system performance. Human Factors Handbook for Process Plant Operations guides supervisors, managers, and engineers on incorporating Human Factors principles and practices into plant maintenance and operations. With thorough and accessible coverage of all Human Factors topics of relevance to process industries, this easy-to-use handbook uses real-world anecdotes and case studies to demonstrate effective training and learning, task planning, communications, emergency response, risk and error management, and more. Throughout the text, the authors offer valuable insights into why people make mistakes while providing advice on how to help workers perform their process operational tasks successfully. Explains all essential Human Factors concepts and knowledge with clear descriptions and illustrative examples Offers actionable advice and models of good practice that can be applied to design, process operations, start-ups and shut-downs, and maintenance Addresses job aids, equipment design, competence, task support, non-technical skills, working with contractors, and managing change Discusses how lack of Human Factors considerations during the engineering design phase can adversely affect safety and performance Describes how to use indicators to both recognize and learn from human error and performance issues Written by highly experienced operating and maintenance personnel, Human Factors Handbook for Process Plant Operations is an indispensable resource for everyone involved with defining, planning, training, and managing process operations, maintenance, and emergency response in the food, pharmaceutical, chemical, petroleum, and refining industries. The missions of both the CCPS and EI include developing and disseminating knowledge, skills and good practices to protect people, the environment, and property by bringing the best knowledge and practices to industry, academia, governments and the public around the world through collective wisdom, tools, training and expertise. The CCPS, an industrial technology alliance of the American Institute of Chemical Engineers (AIChE), has been at the forefront of documenting and sharing important process safety risk assessment methodologies for more than 35 years and has published over 100 books in its process safety guidelines and process safety concept book series. The EI’s Technical Work Program addresses the depth and breadth of the energy sector from fuels and fuels distribution to health and safety, sustainability and the environment. The EI program provides cost-effective, value-adding knowledge on key current and future international issues affecting those in the energy sector.


Guidelines for Safe Process Operations and Maintenance

Guidelines for Safe Process Operations and Maintenance
Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
Total Pages: 356
Release: 1995-03-15
Genre: Technology & Engineering
ISBN: 0816906270

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First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers "how-to" information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.


Human Factors in Process Plant Operation

Human Factors in Process Plant Operation
Author: David A. Strobhar
Publisher: Momentum Press
Total Pages: 173
Release: 2014-07-01
Genre: Technology & Engineering
ISBN: 1606504657

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Call it the Human element in how a refining and chemical process operation is run....the other side of the machine and control system operation equation. Its value is in lives protected and money saved. This plain English guide to the principles of human factors will enable operations and control personnel—both the experienced and uninitiated— to understand how to successfully incorporate the concepts within their own plants. Through real-world examples, the author explains how human factors engineering concepts do, and must, dovetail with process plant design and operation. Offering practical insights, the book lays out the principles of human-system interactions and how they must be incorporated into any plant and control system from the get go—in order to ensure safe and efficient operations. Control engineers and operations managers will gain incomparable, inside-the-industry experience from: • Clear discussion of performance-shaping factors; • In-depth discussion of key variables in terms of workload and staffing; • A detailed analysis of the all-important human-machine interface, including content and format; • How-to planning for system demands and levels of automation; • Invaluable guidance on worker selection and training, along with sample procedures and job aids; and • Tools for investigation of incidents and near-misses from the human perspective.