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Polyethylene Terephthalate Production Process - Cost Analysis - PET E11A

Polyethylene Terephthalate Production Process - Cost Analysis - PET E11A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 101
Release: 2019-09-17
Genre: Business & Economics
ISBN:

Download Polyethylene Terephthalate Production Process - Cost Analysis - PET E11A Book in PDF, ePub and Kindle

This report presents a cost analysis of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA). The process examined is a typical melt-phase polymerization followed by solid-state polymerization. In this process, initially an oligomer intermediate is produced by the esterification of PTA with ethylene glycol. The oligomer then undergoes a melt-polymerization and a solid-state polymerization, leading to a bottle grade PET. This report was developed based essentially on the following reference(s): (1) "Polyesters, Thermoplastic", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Polyesters", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Thermoplastic Polymer, Polyester, High Intrinsic Viscosity, Melt-Phase Polycondensation


Polyethylene Terephthalate Production Process - Cost Analysis - PET E12A

Polyethylene Terephthalate Production Process - Cost Analysis - PET E12A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA). The process examined is similar to Invista NG3 process. In this process, PET oligomers are first polymerized in a melt-phase step, and then passed through a solid-state polymerization step. This report was developed based essentially on the following reference(s): US Patents 5786443 and 5730913, both issued to DuPont in 1998 (both assigned to Invista in 2004) Keywords: Thermoplastic Polymer, Polyester, High Intrinsic Viscosity, Melt-Phase Polycondensation


Polyethylene Furanoate Production - Cost Analysis - PEF E11A

Polyethylene Furanoate Production - Cost Analysis - PEF E11A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of Polyethylene Furanoate (PEF) production from monoethylene glycol (MEG) and 2,5-furandicarboxylic acid (FDCA). In this process, FDCA and MEG are polymerized to PEF in two polymerization steps in order to obtain Bottle-Grade PEF: melt-phase polymerization and solid-state polymerization. This report was developed based essentially on the following reference(s): (1) WO Patent 2015137807, issued to Furanix Technologies in 2015 (2) US Patent 6749821 issued to UOP in 2004 Keywords: Polyethylene Furanoate, Polyethylene 2,5-Furandicarboxylate, PEF, Green PEF, FDCA, MEG


Polyethylene Furanoate Production - Cost Analysis - PEF E11A

Polyethylene Furanoate Production - Cost Analysis - PEF E11A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 53
Release: 2016-05-01
Genre: Business & Economics
ISBN: 1945324392

Download Polyethylene Furanoate Production - Cost Analysis - PEF E11A Book in PDF, ePub and Kindle

This report presents a cost analysis of Polyethylene Furanoate (PEF) production from monoethylene glycol (MEG) and 2,5-furandicarboxylic acid (FDCA). In this process, FDCA and MEG are polymerized to PEF in two polymerization steps in order to obtain Bottle-Grade PEF: melt-phase polymerization and solid-state polymerization. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) WO Patent 2015137807, issued to Furanix Technologies in 2015; (2) US Patent 6749821 issued to UOP in 2004 Keywords: Polyethylene Furanoate, Polyethylene 2,5-Furandicarboxylate, PEF, Green PEF, FDCA, MEG


FDCA Production from Glucose - Cost Analysis - FDCA E11A

FDCA Production from Glucose - Cost Analysis - FDCA E11A
Author: Intratec
Publisher: Intratec
Total Pages: 103
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of 2,5-Furandicarboxylic Acid (FDCA) production from glucose syrup via the furan pathway. The process examined is similar to the Avantium YXY process, which is being scaled up to become a commercial process. In this process, glucose is isomerized to fructose. Then, fructose is converted to methoxy methyl furan (MMF) intermediate, which is oxidized to FDCA. The process uses a 70 wt% glucose-water syrup as raw material and generates methyl acetate and methyl levulinate as by-products. This report was developed based essentially on the following reference(s): (1) US Patent 20100299991, issued to Furanix Technologies B.V. in 2010 (2) US Patent 8519167, issued to Furanix Technologies B.V. in 2013 (3) US Patent 20160024039, issued to Furanix Technologies B.V. in 2016 Keywords: Polyethylene Furanoate, PEF, Green FDCA, Hydroxyl Methyl Furfural, HMF, Purified Terephthalic Acid


Medium-Purity Terephthalic Acid Production - Cost Analysis - TPA E11A

Medium-Purity Terephthalic Acid Production - Cost Analysis - TPA E11A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of Medium-Purity Terephthalic Acid (MTA) production from p-xylene. The process examined is a typical catalytic oxidation process. In this process, p-xylene is oxidized to Terephthalic Acid. Subsequently, the Terephthalic Acid is crystallized and recovered from the liquor and MTA is obtained as the final product. This report was developed based essentially on the following reference(s): "Terephthalic Acid, Dimethyl Terephthalate, and Isophthalic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Para-xylene, TPA, Post-Oxidation Reactor, Mitsubishi, Eastman, Lurgi, Medium Quality, QTA, EPTA


Polytrimethylene Terephthalate Production - Cost Analysis - PTT E11A

Polytrimethylene Terephthalate Production - Cost Analysis - PTT E11A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of Polytrimethylene Terephthalate (PTT) production from terephthalic acid and propanediol. The process examined is similar to Degussa (now Evonik) process. This report was developed based essentially on the following reference(s): (1) US Patent 7223830, issued to Zimmer in 2007 (assigned to Lurgi Zimmer GmbH in 2008) (2) EP Patent 0859020, issued to Zimmer and Degussa (now Evonik) in 2006 (3) US Patent 68007, issued to Zimmer and Shell in 2004 (assigned to Lurgi Zimmer GmbH in 2008) Keywords: 1,3-Polypropylene Terephthalate, TPA, PDO, Dimethyl Terephthalate, DMT


Polybutylene Terephthalate Production from DMT - Cost Analysis - PBT E11A

Polybutylene Terephthalate Production from DMT - Cost Analysis - PBT E11A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

Download Polybutylene Terephthalate Production from DMT - Cost Analysis - PBT E11A Book in PDF, ePub and Kindle

This report presents a cost analysis of Polybutylene Terephthalate (PBT) production from dimethyl terephthalate (DMT). The process examined is a typical transesterification and polycondensation process. This report was developed based essentially on the following reference(s): Keywords: Polyester, Bishydroxybutyl Terephthalate, HBT, Melt Polymerization, Solid State Polymerization


Polypropylene Homopolymer via Bulk Process - Cost Analysis - PP E11A

Polypropylene Homopolymer via Bulk Process - Cost Analysis - PP E11A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of Polypropylene (PP) homopolymer production from polymer grade (PG) propylene using a bulk phase process. The process examined is similar to the processes LyondellBasell Spheripol and Mitsui Hypol II. This process is based on the polymerization of liquid PG propylene, in loop reactors, to produce PP homopolymer. This report was developed based essentially on the following reference(s): "Polyolefins", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: PG Propylene, Propene, Tubular Reactor, Liquid-Phase Polymerization


HDPE Production via Slurry Process - Cost Analysis - HDPE E11A

HDPE Production via Slurry Process - Cost Analysis - HDPE E11A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 52
Release: 2016-05-01
Genre: Business & Economics
ISBN: 1945324686

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This report presents a cost analysis of High Density Polyethylene (HDPE) bimodal production from polymer grade (PG) ethylene and 1-butene using a slurry process. The process examined is similar to LyondellBasell Hostalen process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): LyondellBasell, "Licensed Polyolefin Technologies and Services - Hostalen" Keywords: Ethene, Bimodal, Multimodal, CSTR, Advanced Cascade Process, ACP, Butylene