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One-Piece Flow vs. Batching

One-Piece Flow vs. Batching
Author: Charles Protzman
Publisher: CRC Press
Total Pages: 256
Release: 2017-07-27
Genre: Business & Economics
ISBN: 149872695X

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Although batching often appears more efficient than one-piece flow for individual tasks, the practice creates waste for other parts of the organization that more than offset its perceived benefits. A silent productivity killer, batching is an extremely difficult mindset to overcome and, as a result, numerous Lean initiatives have been destroyed by


One-Piece Flow vs. Batching

One-Piece Flow vs. Batching
Author: Charles Protzman
Publisher: CRC Press
Total Pages: 141
Release: 2017-07-27
Genre: Business & Economics
ISBN: 1040081851

Download One-Piece Flow vs. Batching Book in PDF, ePub and Kindle

Although batching often appears more efficient than one-piece flow for individual tasks, the practice creates waste for other parts of the organization that more than offset its perceived benefits. A silent productivity killer, batching is an extremely difficult mindset to overcome and, as a result, numerous Lean initiatives have been destroyed by


The BASICS LeanTM Implementation Model

The BASICS LeanTM Implementation Model
Author: Charles W. Protzman III
Publisher: CRC Press
Total Pages: 247
Release: 2018-10-03
Genre: Business & Economics
ISBN: 1351172719

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In 2004 Charlie Protzman created The BASICS Lean Implementation Model, which covers the full spectrum of what is needed to be effective and successful at implementing a Lean System. The reader is taken through a step by step approach developed over the last 15 years, in the use and understanding of Lean tools, principles, and processes. The authors break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. You will learn an integrated, structured, problem-solving approach identified by the acronym BASICS (Baseline, Analyze, Suggest Solutions, Implement, Check and Sustain). This methodology is combined with a proven business strategy to help ensure a successful and sustainable transformation of any organization. The BASICS approach produces "real" bottom line savings with 20% to 50% or more increases in productivity when compared to pure batching environments. As those who have read the book will tell you, this is not a theory book... but rather a book you can return to over and over again for reference, throughout your Lean journey.


One-Piece Flow

One-Piece Flow
Author: Kenichi Sekine
Publisher: Productivity Press
Total Pages: 312
Release: 2005-03-15
Genre: Business & Economics
ISBN: 9781563273254

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By reconfiguring your traditional assembly lines into production cells based on one-piece flow, you can drastically reduce your lead time, staffing requirements, and number of defects. Kenichi Sekine studied under the late Shigeo Shingo and is responsible for many recent advances in the deployment of the Toyota Production System in Japan. In this comprehensive book, Sekine provides an in-depth education into the why's and how's of the restructuring process. Sekine first examines the basic principles of process flow building, then offers detailed case studies of how various industries designed unique one-piece flow systems (parallel, L-shaped, and U-shaped floor plans) to meet their particular needs. One-Piece Flow describes each step in the process of establishing one-piece flow and: (1) provides ample "test your skills" worksheets that guide you through the solution of problems, and (2) includes over 300 illustrations and 14 single-page case studies that show how to cut assembly personnel in various industries. With this book, plant managers will learn how to eliminate overstaffing waste and build a multi-skilled work force equipped to support JIT manufacturing. The book includes: Basic concept of one-piece production Case studies Process razing techniques U-shaped cells for assembly lines Techniques for removing waste from factories Establishing one-piece flow at a factory that produces small lots on a customer-order basis "Single" delivery at MYNAC


Improving the Extended Value Stream

Improving the Extended Value Stream
Author: Darren Dolcemascolo
Publisher: CRC Press
Total Pages: 230
Release: 2006-04-10
Genre: Business & Economics
ISBN: 9781563273339

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When most teams map a lean value stream, they tend to focus on internal processes, and many organizations have reaped the benefits of implementing lean within their own facilities. The total value stream, however, for a typical product crosses many different organizations and suppliers. In Improving the Extended Value Stream: Lean for the Entire Supply Chain, Darren Dolcemascolo presents a step-by-step plan for extending lean manufacturing across the entire supply chain. He makes the case for improving the extended value stream by demonstrating the benefits: increased profitability, reduced lead times and inventory, and better quality. He then presents proven methods for sustaining success and continuously improving the entire supply chain. The techniques addressed include extended value stream mapping, process kaizen, outsourcing strategy, supplier evaluation, and supplier integration activities as they relate to a lean supply chain. Readers of this book will learn how to extend lean manufacturing to the entire supply chain, magnifying the benefits of lean manufacturing to their bottom line.


Five Minute Lean

Five Minute Lean
Author: David McLachlan
Publisher:
Total Pages: 182
Release: 2014-12-04
Genre: Business & Economics
ISBN: 9780994196361

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Five Minute Lean reveals a fast, easy and new way to improve your job and your business. Based on the proven "Lean" methodology but encompassing many new industries, Five Minute Lean combines a powerful story with fast paced summaries of the tools and techniques, so you can get results quickly and in a way that is best for you.


The Portal to Lean Production

The Portal to Lean Production
Author: John M. Nicholas
Publisher: CRC Press
Total Pages: 350
Release: 2006
Genre: Just-in-time systems
ISBN:

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The Portal to Lean Production : Principles and Practices for Doing More with Less describes the steps, difficulties, and rewards of implementing lean production. The book moves beyond concepts to address practical matters. The authors provide enough information for you to begin implementing lean production within your organization. This book applies a model-the Portal to Lean Production-to illustrate principles and practices. The model reappears at the start of every chapter and serves to connect the concepts of each chapter with those in other chapters, and with basic lean production principles. (Midwest).


The BASICS LeanTM Implementation Model

The BASICS LeanTM Implementation Model
Author: Charles W. Protzman III
Publisher: CRC Press
Total Pages: 351
Release: 2018-10-03
Genre: Business & Economics
ISBN: 1351172700

Download The BASICS LeanTM Implementation Model Book in PDF, ePub and Kindle

In 2004 Charlie Protzman created The BASICS Lean Implementation Model, which covers the full spectrum of what is needed to be effective and successful at implementing a Lean System. The reader is taken through a step by step approach developed over the last 15 years, in the use and understanding of Lean tools, principles, and processes. The authors break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. You will learn an integrated, structured, problem-solving approach identified by the acronym BASICS (Baseline, Analyze, Suggest Solutions, Implement, Check and Sustain). This methodology is combined with a proven business strategy to help ensure a successful and sustainable transformation of any organization. The BASICS approach produces "real" bottom line savings with 20% to 50% or more increases in productivity when compared to pure batching environments. As those who have read the book will tell you, this is not a theory book... but rather a book you can return to over and over again for reference, throughout your Lean journey.


The Transition to Agile Manufacturing

The Transition to Agile Manufacturing
Author: Joseph C. Montgomery
Publisher: Irwin Professional Publishing
Total Pages: 336
Release: 1996
Genre: Business & Economics
ISBN:

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Staying competitive in today's manufacturing climate keeps getting tougher, and often middle to upper managers are told to do more with less. Manufacturers must be able to develop and produce customized products rapidly to meet ever-changing customer needs. In The Transition to Agile Manaufacturing, experts from Battele Pacific Northwest National Laboratories describe how manufacturing companies can quickly mobilize their resources to gain a competitive edge. Discover how agile manufacturing can rapidly develop new products and produce fast and flexible responses to customer needs. Practical tips on organizational alignment and agility are offered in down-to-earth terms. Beneficial for all organizations, this low-cost approach to agile manufacturing is especially helpful for small to mid-sized manufacturers with limited resources. The authors of The Transition to Agile Manufacturing have built for small manufacturers a road map into the world of agile manufacturing, a world that will define manufacturing and the competitive environment of the future. - Kevin Carr Director, Manufacturing Extension Partnership National Institute of Standards and Technology.