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Metal Cutting Theory and Practice

Metal Cutting Theory and Practice
Author: David A. Stephenson
Publisher: CRC Press
Total Pages: 1420
Release: 2018-09-03
Genre: Technology & Engineering
ISBN: 1315360314

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A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.


Fundamentals of Metal Machining and Machine Tools

Fundamentals of Metal Machining and Machine Tools
Author: Winston A. Knight
Publisher: CRC Press
Total Pages: 602
Release: 2019-08-08
Genre: Technology & Engineering
ISBN: 1420056301

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Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.


Metal Machining

Metal Machining
Author: P.R.N. Childs
Publisher: Butterworth-Heinemann
Total Pages: 420
Release: 2013-10-22
Genre: Technology & Engineering
ISBN: 0080524028

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Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed


Metal Cutting and Tool Design, 2nd Edition

Metal Cutting and Tool Design, 2nd Edition
Author: Ranganath B.J.
Publisher: Vikas Publishing House
Total Pages: 276
Release: 1999-09
Genre: Technology & Engineering
ISBN: 0706975103

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The second revised edition of the book fully covers Metal Cutting and Tool Design taught at undergraduate and post-graduate courses at different universities and institutes. The basic principles required in understanding the subject are explained in detail and at the same time advance topics in the subject are discussed with a number of illustrations and photographs. The prominent topics covered in this book include: • Mechanics of metal cutting • Study of cutting force • Heat in metal cutting • Tool wear, Tool failure, Tool life • Tool materials • Cutting Fluids • Economics of machining • Cutting Tool Design-single point, drill, milling cutter, broach • Cutting tool manufacturing • Computer aided temperature and stress analysis in Cutting Tool • Gear Cutting tools • Design of reamer • Thread cutting tools


Ceramic Cutting Tools

Ceramic Cutting Tools
Author: E. Dow Whitney
Publisher: William Andrew
Total Pages: 381
Release: 2012-12-02
Genre: Technology & Engineering
ISBN: 0815516312

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Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.


Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials
Author: Wit Grzesik
Publisher: Elsevier
Total Pages: 610
Release: 2016-11-15
Genre: Technology & Engineering
ISBN: 0444637206

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Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity


Metal Cutting

Metal Cutting
Author: Edward M. Trent
Publisher: Elsevier
Total Pages: 288
Release: 2015-06-02
Genre: Technology & Engineering
ISBN: 1483292010

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Expanded and revised to include changes and additions to metal cutting theory. Covers developments in tool materials and industrial practice over the last seven years. Describes the stresses and temperatures acting on cutting tools and explains theirinfluence on performance. Discusses tool wear which determines cutting efficiency. Details machinability and control of tool material structure and composition.


Fundamentals of Metal Cutting and Machine Tools

Fundamentals of Metal Cutting and Machine Tools
Author: B. L. Juneja
Publisher: New Age International
Total Pages: 632
Release: 2003
Genre: Machine-tools
ISBN: 9788122414677

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The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.


Machining Difficult-to-Cut Materials

Machining Difficult-to-Cut Materials
Author: Hossam A. Kishawy
Publisher: Springer
Total Pages: 243
Release: 2018-08-09
Genre: Technology & Engineering
ISBN: 3319959662

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This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.