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Multiscale and Multiphysics Robust Design of a Complex Microstructure with Uncertainties, and Driven by Target Performances

Multiscale and Multiphysics Robust Design of a Complex Microstructure with Uncertainties, and Driven by Target Performances
Author: Chenchen Chu
Publisher:
Total Pages: 141
Release: 2022
Genre:
ISBN:

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Topology optimization is a systemic design that requires simulation and optimization of a system for a single or multiple physics coupling processes. However, it is short of the engineering sense regarding the absence of uncertainties and limitations on applied monophase material. The foundation of this dissertation is to combine homogenization and stochastic processing into topology optimization to formulate a robust multiscale topology optimization approach. Accordingly, this Ph.D. dissertation concerns (1) the multiscale and multiphysics performance of heterogeneous materials/structures embedded with microstructures material, taking into account the uncertainties, (2) for further optimizing the heterogeneous structure at different scales to satisfy target performance. These microstructures may arise from the processing of biological materials, or from dedicated engineered materials, e.g., aerogels, foams, composites, acoustics metamaterials, etc. We parametrize architecture material; study the performances of the microstructure at the macroscopic scale by homogenization method. Then, the homogenization model can be considered a stochastic model with presented uncertainties exhibited in the unit cell. It can be built from a polynomial chaos development. In addition, these parametrized micro geometry features can be mapped into homogenized properties space, which can be utilized as design variables to control the macrostructure performance. Afterward, we combined the topology optimization, homogenization, and uncertainties qualification to (1) design macro topology and micro material distribution to maximum structure stiffness (2) reduce the structure sensitivity to presented uncertainties (e.g., loading and material properties). This proposed general framework has the advance and compatibility ability in solving optimization problems considering the (1) multiple parametrized architectures cells, (2) complex loading problem, (3) hybrid uncertified, etc., with an affordable computation manner.


Robust Multi-Length Scale Deformation Process Design for the Control of Microstructure-Sensitive Material Properties

Robust Multi-Length Scale Deformation Process Design for the Control of Microstructure-Sensitive Material Properties
Author:
Publisher:
Total Pages: 26
Release: 2007
Genre:
ISBN:

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The objective of this work was to develop a robust design methodology for optimizing microstructure-sensitive properties in aircraft components manufactured using metal forming processes. The multi-scale forming design simulator developed provides means to select the sequence of deformation processes, design the dies and preforms for each process stage as well as the process conditions such that a product is obtained with desired shape and microstructure. Modeling of uncertainty propagation in such multi-scale models of deformation is extremely complex considering the nonlinear coupled phenomena that need to be accounted for. The work addresses key mathematical and computational issues related to robust multi-scale design of deformation processes. Our research accomplishments include development of new mathematical models based on spectral polynomial chaos, support space, and entropy maximization techniques for modeling sources of uncertainties in material deformation processes. These models, in conjunction with multi-scale homogenization models, allow simulations of the effect of microstructural variability on the reliability of macro-scale systems. We have developed the first stochastic variational multi-scale simulator with an explicit sub-grid model, a robust deformation process simulator using spectral and collocation methods for simulating uncertainties in metal forming processes. Finally, recent developments including an information theoretic framework for modeling microstructural uncertainties is summarized.


Uncertainty Management in the Design of Multiscale Systems

Uncertainty Management in the Design of Multiscale Systems
Author: Ayan Sinha
Publisher:
Total Pages:
Release: 2011
Genre: Decision making
ISBN:

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In this thesis, a framework is laid for holistic uncertainty management for simulation-based design of multiscale systems. The work is founded on uncertainty management for microstructure mediated design (MMD) of material and product, which is a representative example of a system over multiple length and time scales, i.e., a multiscale system. The characteristics and challenges for uncertainty management for multiscale systems are introduced context of integrated material and product design. This integrated approach results in different kinds of uncertainty, i.e., natural uncertainty (NU), model parameter uncertainty (MPU), model structure uncertainty (MSU) and propagated uncertainty (PU). We use the Inductive Design Exploration Method to reach feasible sets of robust solutions against MPU, NU and PU. MMD of material and product is performed for the product autonomous underwater vehicle (AUV) employing the material in-situ metal matrix composites using IDEM to identify robust ranged solution sets. The multiscale system results in decision nodes for MSU consideration at hierarchical levels, termed as multilevel design. The effectiveness of using game theory to model strategic interaction between the different levels to facilitate decision making for mitigating MSU in multilevel design is illustrated using the compromise decision support problem (cDSP) technique. Information economics is identified as a research gap to address holistic uncertainty management in simulation-based multiscale systems, i.e., to address the reduction or mitigation of uncertainty considering the current design decision and scope for further simulation model refinement in order to reach better robust solutions. It necessitates development of an improvement potential (IP) metric based on value of information which suggests the scope of improvement in a designer's decision making ability against modeled uncertainty (MPU) in simulation models in multilevel design problem. To address the research gap, the integration of robust design (using IDEM), information economics (using IP) and game theoretic constructs (using cDSP) is proposed. Metamodeling techniques and expected value of information are critically reviewed to facilitate efficient integration. Robust design using IDEM and cDSP are integrated to improve MMD of material and product and address all four types of uncertainty simultaneously. Further, IDEM, cDSP and IP are integrated to assist system level designers in allocating resources for simulation model refinement in order to satisfy performance and robust process requirements. The approach for managing MPU, MSU, NU and PU while mitigating MPU is presented using the MMD of material and product. The approach presented in this article can be utilized by system level designers for managing all four types of uncertainty and reducing model parameter uncertainty in any multiscale system.


Uncertainty Quantification in Multiscale Materials Modeling

Uncertainty Quantification in Multiscale Materials Modeling
Author: Yan Wang
Publisher: Woodhead Publishing Limited
Total Pages: 604
Release: 2020-03-12
Genre: Materials science
ISBN: 0081029411

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Uncertainty Quantification in Multiscale Materials Modeling provides a complete overview of uncertainty quantification (UQ) in computational materials science. It provides practical tools and methods along with examples of their application to problems in materials modeling. UQ methods are applied to various multiscale models ranging from the nanoscale to macroscale. This book presents a thorough synthesis of the state-of-the-art in UQ methods for materials modeling, including Bayesian inference, surrogate modeling, random fields, interval analysis, and sensitivity analysis, providing insight into the unique characteristics of models framed at each scale, as well as common issues in modeling across scales.


Multiscale Modelling and Simulation

Multiscale Modelling and Simulation
Author: Sabine Attinger
Publisher: Springer Science & Business Media
Total Pages: 304
Release: 2004-07-12
Genre: Mathematics
ISBN: 9783540211808

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In August 2003, ETHZ Computational Laboratory (CoLab), together with the Swiss Center for Scientific Computing in Manno and the Università della Svizzera Italiana (USI), organized the Summer School in "Multiscale Modelling and Simulation" in Lugano, Switzerland. This summer school brought together experts in different disciplines to exchange ideas on how to link methodologies on different scales. Relevant examples of practical interest include: structural analysis of materials, flow through porous media, turbulent transport in high Reynolds number flows, large-scale molecular dynamic simulations, ab-initio physics and chemistry, and a multitude of others. Though multiple scale models are not new, the topic has recently taken on a new sense of urgency. A number of hybrid approaches are now created in which ideas coming from distinct disciplines or modelling approaches are unified to produce new and computationally efficient techniques.


Data-Driven Modeling for Additive Manufacturing of Metals

Data-Driven Modeling for Additive Manufacturing of Metals
Author: National Academies of Sciences, Engineering, and Medicine
Publisher: National Academies Press
Total Pages: 79
Release: 2019-11-09
Genre: Technology & Engineering
ISBN: 0309494206

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Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop.


Big Data Analytics for Sensor-Network Collected Intelligence

Big Data Analytics for Sensor-Network Collected Intelligence
Author: Hui-Huang Hsu
Publisher: Morgan Kaufmann
Total Pages: 326
Release: 2017-02-02
Genre: Computers
ISBN: 012809625X

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Big Data Analytics for Sensor-Network Collected Intelligence explores state-of-the-art methods for using advanced ICT technologies to perform intelligent analysis on sensor collected data. The book shows how to develop systems that automatically detect natural and human-made events, how to examine people’s behaviors, and how to unobtrusively provide better services. It begins by exploring big data architecture and platforms, covering the cloud computing infrastructure and how data is stored and visualized. The book then explores how big data is processed and managed, the key security and privacy issues involved, and the approaches used to ensure data quality. In addition, readers will find a thorough examination of big data analytics, analyzing statistical methods for data analytics and data mining, along with a detailed look at big data intelligence, ubiquitous and mobile computing, and designing intelligence system based on context and situation. Indexing: The books of this series are submitted to EI-Compendex and SCOPUS Contains contributions from noted scholars in computer science and electrical engineering from around the globe Provides a broad overview of recent developments in sensor collected intelligence Edited by a team comprised of leading thinkers in big data analytics


Opportunities in Protection Materials Science and Technology for Future Army Applications

Opportunities in Protection Materials Science and Technology for Future Army Applications
Author: National Research Council
Publisher: National Academies Press
Total Pages: 176
Release: 2011-08-27
Genre: Technology & Engineering
ISBN: 0309212855

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Armor plays a significant role in the protection of warriors. During the course of history, the introduction of new materials and improvements in the materials already used to construct armor has led to better protection and a reduction in the weight of the armor. But even with such advances in materials, the weight of the armor required to manage threats of ever-increasing destructive capability presents a huge challenge. Opportunities in Protection Materials Science and Technology for Future Army Applications explores the current theoretical and experimental understanding of the key issues surrounding protection materials, identifies the major challenges and technical gaps for developing the future generation of lightweight protection materials, and recommends a path forward for their development. It examines multiscale shockwave energy transfer mechanisms and experimental approaches for their characterization over short timescales, as well as multiscale modeling techniques to predict mechanisms for dissipating energy. The report also considers exemplary threats and design philosophy for the three key applications of armor systems: (1) personnel protection, including body armor and helmets, (2) vehicle armor, and (3) transparent armor. Opportunities in Protection Materials Science and Technology for Future Army Applications recommends that the Department of Defense (DoD) establish a defense initiative for protection materials by design (PMD), with associated funding lines for basic and applied research. The PMD initiative should include a combination of computational, experimental, and materials testing, characterization, and processing research conducted by government, industry, and academia.


Handbook of Uncertainty Quantification

Handbook of Uncertainty Quantification
Author: Roger Ghanem
Publisher: Springer
Total Pages: 0
Release: 2016-05-08
Genre: Mathematics
ISBN: 9783319123844

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The topic of Uncertainty Quantification (UQ) has witnessed massive developments in response to the promise of achieving risk mitigation through scientific prediction. It has led to the integration of ideas from mathematics, statistics and engineering being used to lend credence to predictive assessments of risk but also to design actions (by engineers, scientists and investors) that are consistent with risk aversion. The objective of this Handbook is to facilitate the dissemination of the forefront of UQ ideas to their audiences. We recognize that these audiences are varied, with interests ranging from theory to application, and from research to development and even execution.


Modeling Materials

Modeling Materials
Author: Ellad B. Tadmor
Publisher: Cambridge University Press
Total Pages: 789
Release: 2011-11-24
Genre: Science
ISBN: 1139500651

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Material properties emerge from phenomena on scales ranging from Angstroms to millimeters, and only a multiscale treatment can provide a complete understanding. Materials researchers must therefore understand fundamental concepts and techniques from different fields, and these are presented in a comprehensive and integrated fashion for the first time in this book. Incorporating continuum mechanics, quantum mechanics, statistical mechanics, atomistic simulations and multiscale techniques, the book explains many of the key theoretical ideas behind multiscale modeling. Classical topics are blended with new techniques to demonstrate the connections between different fields and highlight current research trends. Example applications drawn from modern research on the thermo-mechanical properties of crystalline solids are used as a unifying focus throughout the text. Together with its companion book, Continuum Mechanics and Thermodynamics (Cambridge University Press, 2011), this work presents the complete fundamentals of materials modeling for graduate students and researchers in physics, materials science, chemistry and engineering.