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Modeling and Simulation of Catalytic Reactors for Petroleum Refining

Modeling and Simulation of Catalytic Reactors for Petroleum Refining
Author: Jorge Ancheyta
Publisher: John Wiley & Sons
Total Pages: 449
Release: 2011-04-20
Genre: Technology & Engineering
ISBN: 1118002164

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Modeling and Simulation of Catalytic Reactors for Petroleum Refining deals with fundamental descriptions of the main conversion processes employed in the petroleum refining industry: catalytic hydrotreating, catalytic reforming, and fluid catalytic cracking. Common approaches for modeling of catalytic reactors for steady-state and dynamic simulations are also described and analyzed. Aspects such as thermodynamics, reaction kinetics, process variables, process scheme, and reactor design are discussed in detail from both research and commercial points of view. Results of simulation with the developed models are compared with those determined at pilot plant scale as well as commercial practice. Kinetics data used in the reactor model are either taken from the literature or obtained under controlled experiments at the laboratory.


Multiphase Catalytic Reactors

Multiphase Catalytic Reactors
Author: Zeynep Ilsen Önsan
Publisher: John Wiley & Sons
Total Pages: 395
Release: 2016-07-05
Genre: Technology & Engineering
ISBN: 1118115767

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Provides a holistic approach to multiphase catalytic reactors from their modeling and design to their applications in industrial manufacturing of chemicals Covers theoretical aspects and examples of fixed-bed, fluidized-bed, trickle-bed, slurry, monolith and microchannel reactors Includes chapters covering experimental techniques and practical guidelines for lab-scale testing of multiphase reactors Includes mathematical content focused on design equations and empirical relationships characterizing different multiphase reactor types together with an assortment of computational tools Involves detailed coverage of multiphase reactor applications such as Fischer-Tropsch synthesis, fuel processing for fuel cells, hydrotreating of oil fractions and biofuels processing


Modelling, Simulation and Optimization of Industrial Fixed Bed Catalytic Reactors

Modelling, Simulation and Optimization of Industrial Fixed Bed Catalytic Reactors
Author: S. S. E. H. Elnashaie
Publisher: CRC Press
Total Pages: 514
Release: 1994-03-07
Genre: Mathematics
ISBN: 9782881248832

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The use of mathematical modelling of gas-solid catalytic reactors in industry is still limited. By consolidating progress in the understanding of catalytic processes, this book applies these fundamental advances to the development of models for design, simulation and optimization of industrial reactors.


Deactivation of Heavy Oil Hydroprocessing Catalysts

Deactivation of Heavy Oil Hydroprocessing Catalysts
Author: Jorge Ancheyta
Publisher: John Wiley & Sons
Total Pages: 338
Release: 2016-08-15
Genre: Technology & Engineering
ISBN: 1118769848

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Written by a scientist and researcher with more than 25 years of experience in the field, this serves as a complete guide to catalyst activity loss during the hydroprocessing of heavy oils. Explores the physical and chemical properties of heavy oils and hydroprocessing catalysts; the mechanisms of catalyst deactivation; catalyst characterization by a variety of techniques and reaction conditions; laboratory and commercial information for model validations; and more Demonstrates how to develop correlations and models for a variety of reaction scales with step-by-step descriptions and detailed experimental data Contains important implications for increasing operational efficiencies within the petroleum industry An essential reference for professionals and researchers working in the refining industry as well as students taking courses on chemical reaction engineering


Modeling of Processes and Reactors for Upgrading of Heavy Petroleum

Modeling of Processes and Reactors for Upgrading of Heavy Petroleum
Author: Jorge Ancheyta
Publisher: CRC Press
Total Pages: 565
Release: 2013-01-29
Genre: Science
ISBN: 143988045X

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The worldwide petroleum industry is facing a dilemma: the production level of heavy petroleum is higher than that of light petroleum. Heavy crude oils possess high amounts of impurities (sulfur, nitrogen, metals, and asphaltenes), as well as a high yield of residue with consequent low production of valuable distillates (gasoline and diesel). These characteristics, in turn, are responsible for the low price of heavy petroleum. Additionally, existing refineries are designed to process light crude oil, and heavy oil cannot be refined to 100 percent. One solution to this problem is the installation of plants for heavy oil upgrading before sending this raw material to a refinery. Modeling of Processes and Reactors for Upgrading of Heavy Petroleum gives an up-to-date treatment of modeling of reactors employed in the main processes for heavy petroleum upgrading. The book includes fundamental aspects such as thermodynamics, reaction kinetics, chemistry, and process variables. Process schemes for each process are discussed in detail. The author thoroughly describes the development of correlations, reactor models, and kinetic models with the aid of experimental data collected from different reaction scales. The validation of modeling results is performed by comparison with experimental and commercial data taken from the literature or generated in various laboratory scale reactors. Organized into three sections, this book deals with general aspects of properties and upgrading of heavy oils, describes the modeling of non-catalytic processes, as well as the modeling of catalytic processes. Each chapter provides detailed experimental data, explanations of how to determine model parameters, and comparisons with reactor model predictions for different situations, so that readers can adapt their own computer programs. The book includes rigorous treatment of the different topics as well as the step-by-step description of model formulation and application. It is not only an indispensable reference for professionals working in the development of reactor models for the petroleum industry, but also a textbook for full courses in chemical reaction engineering. The author would like to express his sincere appreciation to the Marcos Moshinsky Foundation for the financial support provided by means of a Cátedra de Investigación.


Modelling, Simulation and Optimization of Industrial Fixed Bed Catalytic Reactors

Modelling, Simulation and Optimization of Industrial Fixed Bed Catalytic Reactors
Author: S.S.E.H. Elnashaie
Publisher: Routledge
Total Pages: 478
Release: 2022-01-27
Genre: Mathematics
ISBN: 135143067X

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In the last two decades impressive advances have been made toward the understanding and quantitative description of the kinetics. Despite these advances, however, the use of mathematical modelling of gas-solid catalytic reactors in industry is still limited. By consolidating progress in the understanding of catalytic processes, this book applies these fundamental advances to the development of models for design, simulation and optimization of industrial reactors. Paying particular attention to the verification of the developed models against industrial data, these models are used to optimize the performance of many practical reactor cases. Using a systems approach for the development of the different components and the resulting overall models, the book is easy to read and gives an insight into the behaviour of these complex industrial systems. In addition, the practical relevance of bifurcation, instability and chaos to industrial reactors is briefly discussed.


Modelling and Simulation of Diesel Catalytic Dewaxing Reactors

Modelling and Simulation of Diesel Catalytic Dewaxing Reactors
Author: Eugenio Turco Neto
Publisher:
Total Pages:
Release: 2017
Genre:
ISBN:

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Designing catalytic dewaxing reactors is a major challenge in petroleum refineries due to the lack of kinetic studies related to this operation. Also, the measurements of the cloud point of diesel fuels produced from those units are still being carried out using inaccurate visual procedures, which bring difficulties to the process control design. In this thesis, a single event kinetic model is developed for catalytic dewaxing on Pt/ZSM-5, which application has not been explored in the scientific literature. A total of 14 kinetic parameters have been estimated from experimental data, which are independent on the feedstock type. Then, the obtained parameters were used to propose a soft-sensor consisting of three different modules that handles the feedstock distillation data and integrates a mechanistic reactor model to a solid-liquid flash algorithm to predict the cloud point of the diesel product. Finally, a surrogate model is developed using a sequential design of experiments to simplify the sensor framework and reduce the computing time so that it can be industrially implemented to perform on-line cloud point estimations. The results have showed that the proposed kinetic model was in agreement with observed data and suitable to simulate the industrial operation. Pressure, temperature, and liquid hourly space velocity (LHSV) were found to be the main process variables controlling the conversion in the hydrodewaxing mechanism. The proposed sensor showed to be suitable to study the reactor performance for different set of operating conditions. Also, the surrogate model drastically reduced the computing time to obtain the cloud point estimations and showed to be suitable for on-line prediction purposes. Finally, the employed sequential design strategy revealed that nonlinearities can strongly affect the sensor accuracy if not properly handled.


Modeling and Simulation of Heterogeneous Catalytic Processes

Modeling and Simulation of Heterogeneous Catalytic Processes
Author:
Publisher: Academic Press
Total Pages: 312
Release: 2014-09-22
Genre: Technology & Engineering
ISBN: 012800455X

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Heterogeneous catalysis and mathematical modeling are essential components of the continuing search for better utilization of raw materials and energy, with reduced impact on the environment. Numerical modeling of chemical systems has progressed rapidly due to increases in computer power, and is used extensively for analysis, design and development of catalytic reactors and processes. This book presents reviews of the state-of-the-art in modeling of heterogeneous catalytic reactors and processes. Reviews by leading authorities in the respective areas Up-to-date reviews of latest techniques in modeling of catalytic processes Mix of US and European authors, as well as academic/industrial/research institute perspectives Connections between computation and experimental methods in some of the chapters


Petroleum Refining Design and Applications Handbook, Volume 1

Petroleum Refining Design and Applications Handbook, Volume 1
Author: A. Kayode Coker
Publisher: John Wiley & Sons
Total Pages: 650
Release: 2018-09-05
Genre: Technology & Engineering
ISBN: 1118233697

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There is a renaissance that is occurring in chemical and process engineering, and it is crucial for today's scientists, engineers, technicians, and operators to stay current. With so many changes over the last few decades in equipment and processes, petroleum refining is almost a living document, constantly needing updating. With no new refineries being built, companies are spending their capital re-tooling and adding on to existing plants. Refineries are like small cities, today, as they grow bigger and bigger and more and more complex. A huge percentage of a refinery can be changed, literally, from year to year, to account for the type of crude being refined or to integrate new equipment or processes. This book is the most up-to-date and comprehensive coverage of the most significant and recent changes to petroleum refining, presenting the state-of-the-art to the engineer, scientist, or student. Useful as a textbook, this is also an excellent, handy go-to reference for the veteran engineer, a volume no chemical or process engineering library should be without. Written by one of the world's foremost authorities, this book sets the standard for the industry and is an integral part of the petroleum refining renaissance. It is truly a must-have for any practicing engineer or student in this area.


Mathematical Modeling of Complex Reaction Systems in the Oil and Gas Industry

Mathematical Modeling of Complex Reaction Systems in the Oil and Gas Industry
Author: Jorge Ancheyta
Publisher: John Wiley & Sons
Total Pages: 485
Release: 2024-07-25
Genre: Technology & Engineering
ISBN: 1394220049

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Master the fundamentals of reaction systems modeling for the age of decarbonization Reactor design is one of the most important parts of the oil and gas industry, with reactor processes and the accompanying technologies constantly evolving to meet industry needs. A crucial component of effective reactor design is modelling complex reaction systems, which can help predict commercial performance, shape safety procedures, and more. At a time when decarbonization and clean energy transition are among the fundamental global technological challenges, it has never been more important for engineers to grasp the cutting edge of reaction system modelling. Mathematical Modeling of Complex Reaction Systems in the Oil and Gas Industry provides a systematic introduction to this timely subject. Each chapter provides a step-by-step description of the kinetic and reactor models for a particular kind of process and its accompanying systems. Backed by voluminous experimental data and incorporating extensive simulation results, the book constitutes an indispensable contribution to the global search for clean energy solutions. Mathematical Modeling of Complex Reaction Systems in the Oil and Gas Industry readers will also find: All the required tools for developing new reactor models for different reaction scales Detailed discussion of topics including hydrocracking of heavy oils, catalyst deactivation, oxidative regeneration of catalysts, and many more Extensive treatment of both steady-state and dynamic simulations Mathematical Modeling of Complex Reaction Systems in the Oil and Gas Industry is ideal for chemical and process engineers, computational chemists and modelers, catalysis researchers, and any other researchers or professionals in petrochemical engineering and the oil and gas industry.