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Micromechanical Modeling and Simulation of Forming Processes

Micromechanical Modeling and Simulation of Forming Processes
Author: Glavas, Vedran
Publisher: KIT Scientific Publishing
Total Pages: 158
Release: 2016-12-21
Genre: Technology (General)
ISBN: 3731506025

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The deep drawing of an aluminum alloy used in the packaging industry for the beverage can manufacturing process is investigated. In this work, the effective constitutive behavior is based on a crystal plasticity model in combination with a non-linear Hashin-Shtrikman type homogenization scheme in which a reference stiffness controls the stress and strain fluctuations. The simulation results are compared to experiments in terms of deep drawing earing profiles, texture evolution, and localization.


Micromechanical Modeling and Simulation of Forming Processes

Micromechanical Modeling and Simulation of Forming Processes
Author: Vedran Glavas
Publisher:
Total Pages: 150
Release: 2020-10-09
Genre: Technology & Engineering
ISBN: 9781013282454

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The deep drawing of an aluminum alloy used in the packaging industry for the beverage can manufacturing process is investigated. In this work, the effective constitutive behavior is based on a crystal plasticity model in combination with a non-linear Hashin-Shtrikman type homogenization scheme in which a reference stiffness controls the stress and strain fluctuations. The simulation results are compared to experiments in terms of deep drawing earing profiles, texture evolution, and localization. This work was published by Saint Philip Street Press pursuant to a Creative Commons license permitting commercial use. All rights not granted by the work's license are retained by the author or authors.


Ductile Fracture in Metal Forming

Ductile Fracture in Metal Forming
Author: Kazutake Komori
Publisher: Academic Press
Total Pages: 294
Release: 2019-10-11
Genre: Technology & Engineering
ISBN: 0128147733

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Ductile Fracture in Metal Forming: Modeling and Simulation examines the current understanding of the mechanics and physics of ductile fracture in metal forming processes while also providing an approach to micromechanical ductile fracture prediction that can be applied to all metal forming processes. Starting with an overview of different ductile fracture scenarios, the book then goes on to explain modeling techniques that predict a range of mechanical phenomena that can lead to ductile fracture. The challenges in creating micromechanical models are addressed alongside methods of applying these models to several common metal forming processes. This book is suitable for researchers working in mechanics of materials, metal forming, mechanical metallurgy, and plasticity. Engineers in R&D industries involved in metal forming such as manufacturing, aerospace, and automation will also find the book very useful. Explains innovative micromechanical modeling techniques for a variety of material behaviors Examines how these models can be applied to metal forming processes in practice, including blanking, arrowed cracks in drawing, and surface cracks in upset forging Provides a thorough examination of both macroscopic and microscopic ductile fracture theory


Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes
Author: Marta C. Oliveira
Publisher: MDPI
Total Pages: 254
Release: 2020-04-22
Genre: Technology & Engineering
ISBN: 3039285564

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.


Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes
Author: Marta Oliveira
Publisher:
Total Pages: 254
Release: 2020
Genre: Engineering (General). Civil engineering (General)
ISBN: 9783039285570

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.


Sheet Metal Forming Processes

Sheet Metal Forming Processes
Author: Dorel Banabic
Publisher: Springer Science & Business Media
Total Pages: 312
Release: 2010-06-21
Genre: Technology & Engineering
ISBN: 3540881131

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The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.


Modelling of Metal Forming Processes

Modelling of Metal Forming Processes
Author: J.L. Chenot
Publisher: Springer Science & Business Media
Total Pages: 343
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 9400914113

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The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.


Micro Metal Forming

Micro Metal Forming
Author: Frank Vollertsen
Publisher: Springer Science & Business Media
Total Pages: 466
Release: 2013-05-13
Genre: Technology & Engineering
ISBN: 364230916X

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Micro Metal Forming, i. e. forming of parts and features with dimensions below 1 mm, is a young area of research in the wide field of metal forming technologies, expanding the limits for applying metal forming towards micro technology. The essential challenges arise from the reduced geometrical size and the increased lot size. In order to enable potential users to apply micro metal forming in production, information about the following topics are given: tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization. tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro metal forming. The description comprises information from actual research and the young history of this technology branch to be used by students, scientists and engineers in industry who already have a background in metal forming and like to expand their knowledge towards miniaturization.


Numerical Modelling of Material Deformation Processes

Numerical Modelling of Material Deformation Processes
Author: Peter Hartley
Publisher: Springer Science & Business Media
Total Pages: 476
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 144711745X

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The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.


Micromechanics Modelling of Ductile Fracture

Micromechanics Modelling of Ductile Fracture
Author: Zengtao Chen
Publisher: Springer Science & Business Media
Total Pages: 335
Release: 2013-04-02
Genre: Science
ISBN: 9400760981

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This book summarizes research advances in micromechanics modeling of ductile fractures made in the past two decades. The ultimate goal of this book is to reach manufacturing frontline designers and materials engineers by providing a user-oriented, theoretical background of micromechanics modeling. Accordingly, the book is organized in a unique way, first presenting a vigorous damage percolation model developed by the authors over the last ten years. This model overcomes almost all difficulties of the existing models and can be used to completely accommodate ductile damage developments within a single-measure microstructure frame. Related void damage criteria including nucleation, growth and coalescence are then discussed in detail: how they are improved, when and where they are used in the model, and how the model performs in comparison with the existing models. Sample forming simulations are provided to illustrate the model’s performance.