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Machine Tool Structures

Machine Tool Structures
Author: F. Koenigsberger
Publisher: Elsevier
Total Pages: 528
Release: 2016-01-21
Genre: Technology & Engineering
ISBN: 148316053X

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Machine Tool Structures, Volume 1 deals with fundamental theories and calculation methods for machine tool structures. Experimental investigations into stiffness are discussed, along with the application of the results to the design of machine tool structures. Topics covered range from static and dynamic stiffness to chatter in metal cutting, stability in machine tools, and deformations of machine tool structures. This volume is divided into three sections and opens with a discussion on stiffness specifications and the effect of stiffness on the behavior of the machine under forced vibration conditions. The following chapters explore the stability of the machine structure against chatter; methods of stability analysis; tests and principles of dampers; chatter during grinding operations; and stresses and deformations of closed box structures subjected to bending and shear. Calculation methods for determining stiffness constants of a structure's individual parts, as well as methods for determining the resulting stiffnesses, modal shapes, and their parameters, are also described. The final chapter presents systematic procedures for the analysis of machine tool structures. This book is intended for university students, research workers, and designers.


Design Principles of Metal-Cutting Machine Tools

Design Principles of Metal-Cutting Machine Tools
Author: F. Koenigsberger
Publisher: Elsevier
Total Pages: 406
Release: 2013-09-11
Genre: Technology & Engineering
ISBN: 1483180611

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Design Principles of Metal-Cutting Machine Tools discusses the fundamentals aspects of machine tool design. The book covers the design consideration of metal-cutting machine, such as static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. The text first details the data calculation and the general requirements of the machine tool. Next, the book discusses the design principles, which include stiffness and rigidity of the separate constructional elements and their combined behavior under load, as well as electrical, mechanical, and hydraulic drives for the operational movements. The next section deals with automatic control, including its principles, constructional elements, and applications. The last section tackles the design of constructional elements, such as machine tool structures, spindles and spindle bearings, and control and operating devices. The book will be of great use to mechanical and manufacturing engineers. Individuals involved in materials manufacturing industry will also benefit from the book.


Machine Tools for High Performance Machining

Machine Tools for High Performance Machining
Author: Norberto Lopez de Lacalle
Publisher: Springer Science & Business Media
Total Pages: 456
Release: 2008-10-01
Genre: Technology & Engineering
ISBN: 1848003803

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Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.


Metal Cutting Theory and Practice

Metal Cutting Theory and Practice
Author: David A. Stephenson
Publisher: CRC Press
Total Pages: 956
Release: 2016-04-06
Genre: Technology & Engineering
ISBN: 1466587547

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A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.


Machine Tools Production Systems 2

Machine Tools Production Systems 2
Author: Christian Brecher
Publisher: Springer Nature
Total Pages: 850
Release: 2021-11-08
Genre: Technology & Engineering
ISBN: 3662608634

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The first part of this volume provides the user with assistance in the selection and design of important machine and frame components. It also provides help with machine design, calculation and optimization of these components in terms of their static, dynamic and thermoelastic behavior. This includes machine installation, hydraulic systems, transmissions, as well as industrial design and guidelines for machine design. The second part of this volume deals with the metrological investigation and assessment of the entire machine tool or its components with respect to the properties discussed in the first part of this volume. Following an overview of the basic principles of measurement and measuring devices, the procedure for measuring them is described. Acceptance of the machine using test workpieces and the interaction between the machine and the machining process are discussed in detail. The German Machine Tools and Manufacturing Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with color technical illustrations throughout. This first English edition is a translation of the German ninth edition.


Machining Difficult-to-Cut Materials

Machining Difficult-to-Cut Materials
Author: Hossam A. Kishawy
Publisher: Springer
Total Pages: 253
Release: 2018-08-09
Genre: Technology & Engineering
ISBN: 3319959662

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This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.


Machine Tools

Machine Tools
Author: Ľubomír Šooš
Publisher: BoD – Books on Demand
Total Pages: 166
Release: 2020-10
Genre: Machine-tools
ISBN: 1839623500

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Successful producers of machine tools today must offer customers highly efficient and accurate machines. This can only be achieved with the help of modern software in research, construction, production and quality control. Trends in development are oriented towards modular construction machines. The application of modern tools and the progressive construction of headstock has increased cutting speeds, thus significantly increasing the machine's productivity. The first section of the book is focused on trends in the development of machines. A second very significant machine parameter is accuracy. The rigidity of the machine is a necessary condition for achieving its required accuracy. The second part of the book is dedicated to the effect of the individual constructional nodes on stability, the optimization of system rigidity, and the measuring of the accuracy of the machining tools. The aim of the third and final section of the book is to point out the widest possibilities for the application of machine tools in industry. An example is presented of the application of machining tools in the orthoses manufacture.


Analysis of Machining and Machine Tools

Analysis of Machining and Machine Tools
Author: Steven Liang
Publisher: Springer
Total Pages: 241
Release: 2015-12-29
Genre: Technology & Engineering
ISBN: 1489976450

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This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.


Manufacturing Automation

Manufacturing Automation
Author: Yusuf Altintas
Publisher: Cambridge University Press
Total Pages: 381
Release: 2012-01-16
Genre: Technology & Engineering
ISBN: 1139504630

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Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.