Materials Characterisation And Mechanism Of Micro Cutting In Ultra Precision Diamond Turning PDF Download

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Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning
Author: Sandy Suet To
Publisher: Springer
Total Pages: 266
Release: 2017-05-23
Genre: Technology & Engineering
ISBN: 3662548232

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This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and opto-electronics components with a surface roughness of a few nanometers and form accuracy in the sub-micrometric range. In the context of subtractive manufacturing, ultra-precision diamond turning is based on the pillars of materials science, machine tools, modeling and simulation technologies, etc., making the study of such machining processes intrinsically interdisciplinary. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on the material behavior and its effects on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut on the order of a few micrometers or less, which is much smaller than the average grain size of work-piece materials, unavoidably means that conventional metal cutting theories can only be of limited value in the investigation of the mechanisms at work in micro-cutting processes in ultra-precision diamond turning.


Micro and Nano Machining of Engineering Materials

Micro and Nano Machining of Engineering Materials
Author: Kaushik Kumar
Publisher: Springer
Total Pages: 150
Release: 2018-09-26
Genre: Technology & Engineering
ISBN: 3319999001

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This book covers the recent developments in the production of micro and nano size products, which cater to the needs of the industry. The processes to produce the miniature sized products with unique characteristics are addressed. Moreover, their application in areas such as micro-engines, micro-heat exchangers, micro-pumps, micro-channels, printing heads and medical implants are also highlighted. The book presents such microsystem-based products as important contributors to a sustainable economy. The recent research in this book focuses on the development of new micro and nano manufacturing platforms while integrating the different technologies to manufacture the micro and nano components in a high throughput and cost effective manner. The chapters contain original theoretical and applied research in the areas of micro- and nano-manufacturing that are related to process innovation, accuracy, and precision, throughput enhancement, material utilization, compact equipment development, environmental and life-cycle analysis, and predictive modeling of manufacturing processes with feature sizes less than one hundred micrometers.


Surface Generation in Ultra-precision Diamond Turning

Surface Generation in Ultra-precision Diamond Turning
Author: W. B. Lee
Publisher: John Wiley & Sons
Total Pages: 300
Release: 2003-02-07
Genre: Technology & Engineering
ISBN: 9781860583988

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An Engineering Research Series title. One of the remarkable achievements of modern manufacturing techniques is the ability to achieve nano-metre surface finishes. Ultraprecision machining based on single-point diamond turning (SPDT) is a very important technique in the manufacture of high-precision components where surface finish is critical. Complex optical surfaces, for example, can be produced without the need for post-machining polishing. This book focuses on the aspect of modelling nano-surface generation in ultra precision SPDT. Potential industrial applications in the prediction of surface quality, the process optimization, and precision mould manufacturing are also studies. The essential differences between single-point diamond turning and conventional machining are described. The history and technology of single-point diamond turning are presented and single chapters emphasize the related metrology and cutting mechanics. Important aspects of surface generation are also discussed. Features of the text are the sound approach, systematic mathematical modelling, and computer-aided simulation of surface generation in the development of surfaces exhibiting nano-surface qualities. TOPICS COVERED INCLUDE: Fundamentals of ultra-precision diamond turning technology Cutting mechanics and analysis of microcutting force variation Mechanisms of surface generation Characterization and modelling of nano-surface generation Computer-aided simulation of nano-surface generation Diamond turning of aspheric optics. Based upon the extensive experience of the authors Surface Generation in Ultra-precision Diamond Turning: Modelling and Practices will be of interest to engineers, scientists, and postgraduate students.


Wear of Materials

Wear of Materials
Author: Peter J. Blau
Publisher: Elsevier
Total Pages: 1540
Release: 2003-10
Genre: Reference
ISBN: 9780080443010

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The 14th International Conference on Wear of Materials took place in Washington, DC, USA, 30 March - 3 April 2003. These proceedings contain over two-hundred peer reviewed papers containing the best research, technical developments and engineering case studies from around the world. Biomaterials and nano-tribology receive special attention in this collection reflecting the general trends in the field. Further highlights include a focus on the new generation of instrumentation to probe wear at increasingly small scales. Approximately ninety communications and case studies, a popular format for the academic community have also been included, enabling the inclusion of the most up-to-date research. Over 200 peer-reviewed papers including hot topics such as biomaterials and nano-tribology Keeping you up-to-date with the latest research from leading experts Includes communications and case studies


Diamond Turn Machining

Diamond Turn Machining
Author: R. Balasubramaniam
Publisher: CRC Press
Total Pages: 177
Release: 2017-09-01
Genre: Science
ISBN: 1498787592

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The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.


Diamond Crystals

Diamond Crystals
Author: Yuri N. Palyanov
Publisher: MDPI
Total Pages: 175
Release: 2019-02-21
Genre: Analytical chemistry
ISBN: 303897630X

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This book is a printed edition of the Special Issue "Diamond Crystals" that was published in Crystals


Fly Cutting Technology for Ultra-precision Machining

Fly Cutting Technology for Ultra-precision Machining
Author: Suet To
Publisher: Springer Nature
Total Pages: 466
Release: 2023-09-24
Genre: Technology & Engineering
ISBN: 9819907381

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This handbook covers the fly cutting technique, an ultra-precision mechanical machining technology which is regarded as the fastest and most reliable low-cost machining method to generate high quality complex surfaces. The ultra-precision raster milling provides more flexibility and suitability for freeform and structural surfaces with a uniform quality with sub-micrometric form error and nanometric surface roughness. These surfaces are widely applied into optics, medicine, biotechnology, electronics, and communications. The fundamental and latest advancing knowledge of fly-cutting technology is important for the future development and applications in ultra-precision mechanical machining technology. This book provides a good reference for fly-cutting technology in ultra-precision machining for undergraduate and postgraduate students, researchers, engineers, and postdoctoral fellow in advanced manufacturing area. It gives the audience an overview of the working principles, process mechanism, salient features, applications, and research directions of ultra-precision fly-cutting technology.


Ultra-precision High Performance Cutting

Ultra-precision High Performance Cutting
Author: Ekkard Brinksmeier
Publisher: Springer Nature
Total Pages: 191
Release: 2021-09-20
Genre: Technology & Engineering
ISBN: 3030837653

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This book contains the research report of the DFG Research Unit FOR 1845 (2014-2020) of the Universities of Bremen and Hannover. The thematic focus lies on speeding up ultra-precision machining technology by following a holistic approach to high-performance cutting. This includes ultra-precision milling at high spindle speeds (>10000 rpm), precision tool setting mechanisms for multi-cutting-edge diamond milling tools, magnetic levitation technology for high velocity feed axes, and dedicated control strategies for error identification and compensation at high speeds. Furthermore, automation and measurement aspects of the machine setup process especially for precision balancing of the spindle rotors are presented. Finally, it is demonstrated that how the developed technologies may be integrated into a common machine tool setup. The target audience primarily comprises research experts and practitioners in production engineering, but the book may also be of interest to graduate students alike.


Simulation and Experiments of Material-Oriented Ultra-Precision Machining

Simulation and Experiments of Material-Oriented Ultra-Precision Machining
Author: Junjie Zhang
Publisher: Springer
Total Pages: 0
Release: 2019-01-14
Genre: Technology & Engineering
ISBN: 9789811333347

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Ultra-precision machining is a promising solution for achieving excellent machined surface quality and sophisticated micro/nano-structures that influence the applications of components and devices. Further, given the ultrathin layer of material removed, it is a highly coupled process between cutting tool and material. In this book, scientists in the fields of mechanical engineering and materials science from China, Ukraine, Japan, Singapore present their latest research findings regarding the simulation and experiment of material-oriented ultra-precision machining. Covering various machining methods (cutting, grinding, polishing, ion beam and laser machining) and materials (metal, semiconductor and hard-brittle ceramics), it mainly focuses on the evaluation of the fundamental mechanisms and their implementation in processing optimization for different materials. It is of significant theoretical and practical value for guiding the fabrication of ultra-smooth and functional surfaces using ultra-precision machining.


Wear Mechanism of Diamond Tools During Ultra Precision Machining

Wear Mechanism of Diamond Tools During Ultra Precision Machining
Author: Saurav Goel
Publisher: LAP Lambert Academic Publishing
Total Pages: 100
Release: 2011-07-01
Genre: Diamond cutting
ISBN: 9783844387445

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Tool wear of a costly material like diamond has always been precursor and thus a matter of concern during ultra precision engineering operations of silicon based semiconductors. Despite being hard, diamond tool wears out unpredictably. Tool wear not only raises the operational cost but also degrades the attainable finish and hence the product quality.In this book, an attempt has been made to arrive at a phenomenological understanding of tool wear mechanism of diamond tools. The technique employed for the purpose is deterministic in nature and is called as molecular dynamics(MD) simulation. This state of art method is capable to simulate atomic level phenomena occurring at picoseconds to femtoseconds time scale.A brief introduction on the current theoretical and research canon related to ultra precision engineering and one of its established branch known as single point diamond turning which has now been extended to single point diamond machining has also been given. I hope that this book will meet the expectations of the reader. I will be gad to receive the genuine feedback of the readers for further improvement of this book.