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Machinery Failure Analysis and Troubleshooting

Machinery Failure Analysis and Troubleshooting
Author: Heinz P. Bloch
Publisher: Butterworth-Heinemann
Total Pages: 761
Release: 2012-08-27
Genre: Business & Economics
ISBN: 0123860458

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Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.


Machinery Failure Analysis Handbook

Machinery Failure Analysis Handbook
Author: Luiz Octavio Amaral Affonso
Publisher: Elsevier
Total Pages: 321
Release: 2013-11-25
Genre: Technology & Engineering
ISBN: 0127999825

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Understanding why and how failures occur is critical to failure prevention, because even the slightest breakdown can lead to catastrophic loss of life and asset as well as widespread pollution. This book helps anyone involved with machinery reliability, whether in the design of new plants or the maintenance and operation of existing ones, to understand why process equipment fails and thereby prevent similar failures.


Root Cause Failure Analysis

Root Cause Failure Analysis
Author: R. Keith Mobley
Publisher: Elsevier
Total Pages: 296
Release: 1999-06-16
Genre: Business & Economics
ISBN: 0080516424

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Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines


Analytical Troubleshooting of Process Machinery and Pressure Vessels

Analytical Troubleshooting of Process Machinery and Pressure Vessels
Author: Anthony Sofronas
Publisher: John Wiley & Sons
Total Pages: 374
Release: 2006-01-06
Genre: Technology & Engineering
ISBN: 0471752029

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A highly practical troubleshooting tool for today's complex processing industry Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. Analytical Troubleshooting of Process Machinery and Pressure Vessels provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. Drawing on forty years of industrial experience in the petrochemical, transportation, and component manufacturing industries, the author introduces analytical models that utilize simple mathematics to provide engineers with the information needed to understand equipment operation and failure modes. This will allow engineering professionals to talk intelligibly with manufacturers, implement modifications required for continued operation, and ultimately help them save millions of dollars in lost production or warranty claims. Readers will find in-depth coverage of factors that can cause equipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practical considerations, each potential problem area is illustrated with case studies taken from the author's own extensive experience and accompanied by methods that can be used to address a variety of related challenges.


Troubleshooting and Root Cause Failure Analysis

Troubleshooting and Root Cause Failure Analysis
Author: Paul J R Lanthier
Publisher:
Total Pages: 224
Release: 2021-01-08
Genre:
ISBN: 9780831136659

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In the field of maintenance, good problem-solving practices are among the most important elements to maximizing equipment uptime, and by resolving the root cause of the failure, in increasing equipment reliability. To be successful, an organization must be able to resolve the effects of a failure quickly so that it can go back to normal, and, in some cases, determine the cause of the failure so that a permanent solution can be identified and implemented. These are two distinct requirements (troubleshooting and root cause failure analysis), with distinctive requirements. Both are important, and one cannot exist without the other if we want to be efficient and effective in resolving asset failures. This work takes a unique approach to equipment failure-related problem solving by presenting both types of failure resolution techniques, the purpose of each, and describing how best to use them. In presenting root cause failure analysis, the book distinguishes between information gathering and failure analysis. It provides five information gathering methods and three root cause analysis methods from the 5-Whys to Logic Tree Analysis to Single Functional Failure RCM. It follows a structured approach to managing the RCFA, from stabilizing the site and gathering information, to implementing and sustaining the results, to leveraging the solution. This book provides practical methods and tools needed to achieve problem-solving goals and objectives, both when troubleshooting a problem as well as when determining a permanent solution. All of this information is kept to a concise and extremely readable length and format. The market needs a practical troubleshooting and RCFA guide that is not software specific and that provides a clear, structured approach to both. This work is that rare find. Features Explores problem solving as a science. Focuses on how to help an organization be successful, both at quickly getting the plant back in operation, and defining permanent solutions. The only book to detail troubleshooting and RCFA under the same cover.


Rotating Machinery Vibration

Rotating Machinery Vibration
Author: Maurice L. Adams
Publisher: CRC Press
Total Pages: 642
Release: 2000-10-24
Genre: Technology & Engineering
ISBN: 9780203902165

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This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro


Machinery Malfunction Diagnosis and Correction

Machinery Malfunction Diagnosis and Correction
Author: Robert C. Eisenmann
Publisher: Prentice Hall
Total Pages: 840
Release: 1998
Genre: Technology & Engineering
ISBN:

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Specific, practical guidance for every individual involved with solving process machinery problems. The single source reference for explanations of fundamental machinery behavior, static and dynamic measurements, plus data acquisition, processing and interpretation. A variety of lateral and torsional analytical procedures, and physical tests are presented and discussed.


Troubleshooting Rotating Machinery

Troubleshooting Rotating Machinery
Author: Robert X. Perez
Publisher: John Wiley & Sons
Total Pages: 384
Release: 2016-07-14
Genre: Science
ISBN: 1119294398

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Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.