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How To Implement Lean Manufacturing

How To Implement Lean Manufacturing
Author: Lonnie Wilson
Publisher: McGraw Hill Professional
Total Pages: 335
Release: 2009-07-06
Genre: Technology & Engineering
ISBN: 0071625089

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A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing


Speed to Market

Speed to Market
Author: Vincent Bozzone
Publisher: AMACOM/American Management Association
Total Pages: 268
Release: 2001
Genre: Business & Economics
ISBN: 9780814426609

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Lean manufacturing is the single most effective way to increase sales, cut costs, improve margins, and secure the future of a business. The problem is that the principles and philosophies of lean manufacturing are geared strictly to mass production operations and can be ineffective, even detrimental, for smaller job shops and make-to-order businesses. Now, Speed to Market delivers a proven approach for smaller suppliers who want to successfully cut their lead time and trigger profitable growth. Completely updated and expanded, the book explains how to: * Apply the principles of pull, flow, and the elimination of waste to every area of the company, at every stage from quotes to cash* Implement a continuous improvement process while sidestepping the typical implementation pitfalls* Ease scheduling problems* Improve performance and profitability using the book's practical concepts, process analysis tools, and perspective-enhancing techniques and much more


Lean Manufacturing

Lean Manufacturing
Author: William M Feld
Publisher: CRC Press
Total Pages: 240
Release: 2000-09-28
Genre: Business & Economics
ISBN: 1420025538

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There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding


Lean Manufacturing for the Small Shop

Lean Manufacturing for the Small Shop
Author: Gary Conner
Publisher: Society of Manufacturing Engineers
Total Pages: 282
Release: 2001
Genre: Business & Economics
ISBN: 0872635201

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Whether your organization employs 100 or 10, this book give you the sound principles to plan, streamline, and objectively evaluate your enterprise without hiring expensive consultants. It thoroughly explains the lean philosophy with easy-to-digest examples and stories, giving you and your associates the know-how to quickly implement the approach everyone is talking about. Also, includes a special hands-on CD-ROM, containing useful training tools, examples and samples. Contents: The Lean Enterprise Vehicle; Introduction to a Small Manufacturing Company; Value Stream MappingSM; Lead Time and Activity; Optimum Lot Size; Ten Rules for Just-in-Time; Managing Change; Quality System Management: Tools for the Team; High Involvement Training; Team Structuring for the 21st Century; The Roadmap to Lean.


Lean Manufacturing that Works

Lean Manufacturing that Works
Author: Bill Carreira
Publisher: AMACOM/American Management Association
Total Pages: 324
Release: 2005
Genre: Business & Economics
ISBN: 9780814428542

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If your manufacturing organization is slow and inefficient, it's time to slim down. Here's a proven "weight loss" plan.


Fundamental Principles of Lean Manufacturing

Fundamental Principles of Lean Manufacturing
Author: Shigeo Shingo
Publisher:
Total Pages: 0
Release: 2017-02-28
Genre: Lean manufacturing
ISBN: 9781926537078

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Fundamental Principles of Lean Manufacturingis the latest discovered and newly translated classic from Dr. Shigeo Shingo, engineering genius and a driving force behind the successful realization of the Toyota Production System and Lean Manufacturing. This first-time-in-translation book will give modern readers total access to the fundamentals of improving any process.


Lean Thinking

Lean Thinking
Author: James P. Womack
Publisher: Simon and Schuster
Total Pages: 400
Release: 2013-09-26
Genre: Business & Economics
ISBN: 1471111008

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Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.


Lean Manufacturing Systems and Cell Design

Lean Manufacturing Systems and Cell Design
Author: J. Temple Black
Publisher: Society of Manufacturing Engineers
Total Pages: 361
Release: 2003
Genre: Technology & Engineering
ISBN: 087263647X

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Readers will learn how to integrate quality and reliability control, machine tool maintenance, production and inventory control, and suppliers into the linked-cell system for one-piece parts movement within cells and small-lot movement between cells.


Lean Production Simplified, Second Edition

Lean Production Simplified, Second Edition
Author: Pascal Dennis
Publisher: CRC Press
Total Pages: 196
Release: 2007-03-02
Genre: Business & Economics
ISBN: 9781563273568

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Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.


Lean Manufacturing in the Developing World

Lean Manufacturing in the Developing World
Author: Jorge Luis García-Alcaraz
Publisher: Springer Science & Business Media
Total Pages: 582
Release: 2014-03-27
Genre: Technology & Engineering
ISBN: 3319049518

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This book presents some definitions and concepts applied in Latin America on lean manufacturing (LM), the LM tools most widely used and human and cultural aspects that most matter in this field. The book contains a total of 14 tools used and reported by authors from different countries in Latin America, with definition, timeline with related research, benefits that have been reported in literature and case studies implemented in Latin American companies. Finally, the book presents a list of softwares available to facilitate the tools' implementation, monitoring and improvement.