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Lean in Unionized Environment

Lean in Unionized Environment
Author: Ade Asefeso MCIPS MBA
Publisher: AA Global Sourcing Ltd
Total Pages: 90
Release: 2015-02-16
Genre: Business & Economics
ISBN: 1508506752

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Lean is designed to reduce the seven "deadly forms of waste": defects, overproduction, over processing, wasted motion, inventory (work in process), transport/handling and waiting. Addressing any or all of these can help operations run more efficiently and therefore, be more competitive which is in the long-term best interest of job security. But, in my experience as a former union member and internal change agent and currently as an organizational change consultant, Lean implementation in union environments can be tricky. Here's why.


Developing a Lean Workforce

Developing a Lean Workforce
Author: Chris Harris
Publisher: CRC Press
Total Pages: 166
Release: 2007-02-23
Genre: Business & Economics
ISBN: 9781563273483

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Changing an organization from a mass manufacturing environment to a lean environment is significant and affects all levels of the company if the implementation is done correctly. Many times, however, lean implementers become so involved with the nuts and bolts of lean implementation that the "people" side of the business is neglected. Transform your HR Department into an Agent of Change during Lean Implementation. With an HR perspective, veteran consultants Chris Harris and Rick Harris walk readers through a simple, step-by-step proven method for transforming a mass production workforce into a lean thinking one that possesses the necessary skills, training, and attitude to march in a new direction. They explain the role of human resources in a lean-oriented facility, emphasizing systematic training that continues for all employees. They also discuss the value of promoting employees from within a facility to team leader and group leader positions, and the importance of flexibility. This critically acclaimed book includes sample training sessions with explanations. Most of us are now far enough down the path in lean production to realize that the results lie in the details. This short volume presents all of the details you will need to create a frontline workforce and system of direct supervision that can effectively plan, do, reflect, and adjust, as you move your own operations steadily ahead. --James Womack, Chairman, Lean Enterprise Institute


Lean Connections

Lean Connections
Author: Chris Harris
Publisher: CRC Press
Total Pages: 166
Release: 2008-06-02
Genre: Business & Economics
ISBN: 142009274X

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Dependable information flow is a necessary prerequisite to the successful implementation of lean production principles. But while most managers understand how to make materials and manpower flow, the flow of information tends to be much more underdeveloped. Even companies that excel at recognizing waste and are otherwise adept at implementing the principles of lean production are often challenged to provide satisfactory information flow. Lean Connections: Making Information Flow Efficiently and Effectively isdesigned to help you rethink the way your organization views information flow. It provides the building blocks of a comprehensive information-flow system, showing you calculations and methods that will allow you to get the necessary information to those individuals who need it, when they need it. Following a logical and detailed progression, this manual shows how to make information flow in lean production facility— From the end customer through materials control to the production floor On the production floor at the operator, team, and value stream level And then from the production floor to the management of the facility Employing a workbook format, this manual follows RNA Manufacturing, a fictional company, through its implementation of a comprehensive lean production system. As the authors outline RNA’s methods and thought processes, they employ exercises that ask questions about your own production system. Your challenge is to think deeply about the answers, as well as the changes that need to be made to effectively make information flow through your facility. Make certain that everyone gets the information that they need when they need it


The Modern Theory of the Toyota Production System

The Modern Theory of the Toyota Production System
Author: Phillip Marksberry
Publisher: CRC Press
Total Pages: 423
Release: 2012-11-27
Genre: Business & Economics
ISBN: 1466556757

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Numerous books have been written about Toyota's approach to workplace improvement; however, most describe Toyota's practices as case studies or stories. Designed to aid in the implementation of Lean manufacturing, The Modern Theory of the Toyota Production System: A Systems Inquiry of the Worlds Most Emulated and Profitable Management System expla


Lean Manufacturing

Lean Manufacturing
Author: William M Feld
Publisher: CRC Press
Total Pages: 240
Release: 2000-09-28
Genre: Business & Economics
ISBN: 1420025538

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There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding


Lean Evolution

Lean Evolution
Author: Nick Rich
Publisher: Cambridge University Press
Total Pages: 207
Release: 2006-08-24
Genre: Business & Economics
ISBN: 1139457993

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Lean thinking is a powerful method that allows organizations to improve the productivity, efficiency and quality of their products or services. Achieving these benefits requires good teamwork, clear communication, intelligent use of resources and a commitment to continuous improvement. This book shows how lean thinking can be applied in practice, highlighting the key challenges and pitfalls. The authors, based at a leading centre for lean enterprise research, begin with an overview of the theory of lean thinking. They then explain the core tools and techniques and show how they can be applied successfully. The detailed implementation of lean thinking is illustrated by several case studies, from a range of industries, in which the authors had unprecedented access to the management teams. With its focus on implementation and practical solutions, this book will appeal to managers at all levels, as well as to business students and researchers in lean thinking.


Workers in a lean World

Workers in a lean World
Author: Kim Moody
Publisher: National Geographic Books
Total Pages: 0
Release: 1997-10-17
Genre: Business & Economics
ISBN: 185984104X

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In this comprehensive study of current labour relations worldwide, Kim Moody surveys both sides of the picket lines. He provides a measured assessment of multinational managements’ strategies to downsize, introduce flexible production and compel workers to accept less pay for more work. He emphasizes the need, in the face of these changes, for renewal and international coordination among national unions and provides examples, from North America, Latin America, Europe and Asia, of how this has been achieved. A bracing riposte to the conventional wisdom concerning the irresistible power of globalization, Workers in a Lean World is a definitive account of contemporary labor relations on a global scale.


Leading the Lean Initiative

Leading the Lean Initiative
Author: John W. Davis
Publisher:
Total Pages:
Release: 2001
Genre: BUSINESS & ECONOMICS
ISBN: 9780367805135

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In his latest offering, John Davis tackles the "human" side of a lean initiative -- cultivating a lean culture and gaining employee buy-in. How managers deal with these issues will ultimately determine their success.Leading the Lean Initiative: Straight Talk on Cultivating Support and Buy-in shows you how to lead a lean effort and effectively manage change. It is a practical manual for the new manager. Though directed at plant managers, and specifically those new to their jobs, this book benefits anyone taking on a leadership role. Davis provides complete direction on the crucial first steps and advise on competently responding to the "unknown and unexpected."In addition the book covers how to: Gain the respect and active support of the workforce.Work effectively with unions and customers.Create a culture for change.Actively seek out key people in your organization.Diplomatically buck the system.Extend lean to the entire enterprise.Develop and effectively earmark your plan for operation.Cultivate a winning relationship with your boss.Deal with major setbacks in business conditions.Throughout the text, Davis weaves the story of Jim Warring, a plant manager who is new to the job, detailing his frustrations, challenges, and accomplishments, and how he handles the daily responsibilities of a plant manager. At the end of each chapter, Davis rates Warring on how he performed in his role as plant manager and as a leader of the plant's lean initiative by presenting "The Warring Scorecard." Davis points out where he succeeded, and where he made some serious mistakes.Leading the Lean Initiative: Straight Talk on Cultivating Support and Buy-in, is a valuable resource or all managers in any industry. This book will show you how to effectively lead in your organization and how to cultivate a cooperative environment.


Turning the Tide

Turning the Tide
Author: David N. Weil
Publisher: Free Press
Total Pages: 344
Release: 1994
Genre: Business & Economics
ISBN:

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These difficult circumstances, however, do not signal the end of unionism, or mandate a universal response from all unions. Instead, they herald an era of choices. David Weil presents a pathbreaking framework to guide union leaders in these complex times.


Lean & Meaningful

Lean & Meaningful
Author: Roger E. Herman
Publisher: OakHill Press
Total Pages: 416
Release: 1998
Genre: Business & Economics
ISBN:

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Corporate culture is changing with the times. Workers have new expectations of what they want from employers. Companies that respond by evolving their culture will attract and hold the employees they need. "Lean & Meaningful" describes the next generation of corporate culture. Readers will learn how to "trim the fat, " but the real message is how to make work more meaningful.