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Injection Molding Handbook

Injection Molding Handbook
Author: D.V. Rosato
Publisher: Springer Science & Business Media
Total Pages: 1484
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1461545978

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This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.


Handbook of Metal Injection Molding

Handbook of Metal Injection Molding
Author: Donald F Heaney
Publisher: Woodhead Publishing
Total Pages: 704
Release: 2018-11-01
Genre: Technology & Engineering
ISBN: 0081021534

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Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control


Injection Molding Handbook

Injection Molding Handbook
Author: Tim A. Osswald
Publisher: Hanser Gardner Publications
Total Pages: 764
Release: 2008
Genre: Technology & Engineering
ISBN: 9781569904206

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The Injection Molding Handbook provides engineers, professionals and other involved in this important industry sector with a thorough up-to-date overview of injection molding processing equipment and techniques, including the basic fundamental information on chemistry, physics, material science and process engineering. It covers all components of the injection molding machine and the various process steps. Topics directly affecting injection molding, such as material selection, process control, simulation, design and troubleshooting complete this reference book for the injection molder. The updated second edition handbook presents a well-rounded overview of the underlying theory governing the various injection molding processes without loosing its practical flavor.


Handbook of Thermoplastics Injection Mould Design

Handbook of Thermoplastics Injection Mould Design
Author: P.S. Cracknell
Publisher: Springer
Total Pages: 132
Release: 2014-08-23
Genre: Technology & Engineering
ISBN: 9789401572118

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Injection moulding is one of the most important methods of manufacturing plastics products. Through the development of sophisticated micro processor control systems, the modern injection moulding machine is capable of producing precision mouldings with close tolerances in large numbers and with excellent reproducibility. This capability, however, is often limited by the lack of a proper appreciation of mould design. The mould, or tool as it is often called, is at the heart of the injection moulding process. Its basic function is to accept the plastic melt from the injection unit and cool it to the desired shape prior to ejection. It is not, however, simply a matter of the mould having an impression of the shape to be moulded. Many other factors have to be taken into account - for example, the ability to fill the mould impression properly and efficiently without inducing weaknesses in the moulding and the efficient cooling of the moulding in order to maximise production rates without diminishing the quality of the moulding. In addition, the type of mould, gate and runner system, and ejection system which will best meet the needs of a particular job specification have to be determined. In our experience lack of attention to such factors leads to the mould limiting the ability of the injection moulding machine and preventing the process as a whole from achieving its true potential.


Runner and Gating Design Handbook 3e

Runner and Gating Design Handbook 3e
Author: John P. Beaumont
Publisher:
Total Pages: 400
Release: 2019-10-07
Genre: Injection molding of plastics
ISBN: 9781569905906

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For the first time, both the art and the science of designing runners and gates are presented in a concise format. Tried and true runner and gating design techniques successfully used with various materials and molding applications are described together with cutting edge new technologies. The book will help readers determine when to use what type of runner system and how to isolate molding problems generated by the gate and runner vs. other molding issues. Much emphasis is placed on the critical features in a hot runner design and how to determine what type of design is best for a specific application. Finally, readers will be able to separate the sales hype from reality when dealing with hot runner suppliers.


The Complete Part Design Handbook

The Complete Part Design Handbook
Author: E. Alfredo Campo
Publisher: Hanser Publications
Total Pages: 902
Release: 2006
Genre: Technology & Engineering
ISBN:

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This handbook was written for the injection molding product designer who has a limited knowledge of engineering polymers. It is a guide for the designer to decide which resin and design geometries to use for the design of plastic parts. It can also offer knowledgeable advice for resin and machine selection and processing parameters. Manufacturer and end user satisfaction is the ultimate goal.


Handbook of Molded Part Shrinkage and Warpage

Handbook of Molded Part Shrinkage and Warpage
Author: Jerry Fischer
Publisher: William Andrew
Total Pages: 289
Release: 2012-12-31
Genre: Technology & Engineering
ISBN: 1455730572

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How easy life would be if only moldings were the same size and shape as the mold. But they never are, as molders, toolmakers, designers and end users know only too well. Shrinkage means that the size is always different; warpage often changes the shape too. The effects are worse for some plastics than others. Why is that? What can you do about it? The Handbook of Molded Part Shrinkage and Warpage is the first and only book to deal specifically with this fundamental problem. Jerry Fischer’s Handbook explains in plain terms why moldings shrink and warp, shows how additives and reinforcements change the picture, sets out the effect of molding process conditions, and explains why you never can have a single ‘correct’ shrinkage value. It goes on to demonstrate how to alleviate the problem through careful design of the molded part and the mold, and by proper material selection. It also examines computer-aided methods of forecasting shrinkage and warpage. And most important of all, the Handbook gives you the data you need to work with. Authoritative and rooted in extensive industrial experience, the expert guidance contained in this handbook offers practical understanding to novices, and new insights to readers already skilled in the art of injection molding and mold making Contains the answers to common problems and detailed advice on how to control mold and post-mold shrinkage and warpage Case Studies illustrate and enrich the text; Data tables provide the empirical data that is essential for success, but hard to come by


Injection Molding of Metals and Ceramics

Injection Molding of Metals and Ceramics
Author: Randall M. German
Publisher:
Total Pages: 0
Release: 1997
Genre: Injection molding of ceramics
ISBN: 9781878954619

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Practical Injection Molding

Practical Injection Molding
Author: Bernie A. Olmsted
Publisher: CRC Press
Total Pages: 236
Release: 2001-03-14
Genre: Technology & Engineering
ISBN: 1482294591

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This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injec


Injection Molding Handbook

Injection Molding Handbook
Author: Tim A. Osswald
Publisher:
Total Pages: 764
Release: 2008
Genre: Injection molding of plastics
ISBN: 9783446407817

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