Increasing Cermet Fuel Thermal Margin With Thoria For Nuclear Thermal Propulsion PDF Download

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Increasing Cermet Fuel Thermal Margin with Thoria for Nuclear Thermal Propulsion

Increasing Cermet Fuel Thermal Margin with Thoria for Nuclear Thermal Propulsion
Author: Gyutae Park
Publisher:
Total Pages: 0
Release: 2023
Genre:
ISBN:

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Nuclear thermal propulsion (NTP) technology was identified as an alternative for faster space travel over chemical combustion propulsion systems by NASA in its Design Reference Addendum 5.0. Potential improvements to NTP performance were considered by improving the fuel margin to melting point. A thorium-dioxide stabilized, high-assay low enriched uranium (HALEU) tungsten-uranium dioxide (W-UO2) CERMET fueled nuclear thermal propulsion (NTP) concept was produced based on the Space Capable Cryogenic Thermal Engine (SCCTE) reactor1. Axial fuel thoria fraction adjustments to improve the fuel thermal margin the reactor's specific impulse were studied using a one-dimensional axial thermohydraulic analysis of an equivalent annulus model of the average fuel coolant channel. Based on the one-dimensional analysis, fuel composition was adjusted leading to a fuel mass decrease of 5.45 kilograms, excess-reactivity reduction of 962 pcm, and an increased fuel margin to melting point of 740 K for the average fuel. Finally, a three-dimensional computational fluid dynamics (CFD) model of the hottest fuel pin of the base and adjusted designs with neutronics-informed three-dimensional fuel heating rates were compared. The CFD analysis predicted fuel melting in the hottest pin of both designs, identifying the potential need for additional design adjustment outside of fuel composition. The suggested changes reduced the total melting volume by 10 percent. Thus, temperature-informed adjustment of fuel thoria fraction offered improvements in fuel melting point.


Characterization of Cermet Fuel for Nuclear Thermal Propulsion (NTP)

Characterization of Cermet Fuel for Nuclear Thermal Propulsion (NTP)
Author: James Floyd Mudd
Publisher:
Total Pages: 0
Release: 2022
Genre:
ISBN:

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"A manned flight to Mars is met with many technical challenges, not the least of which is the development of propulsion technology capable of moving a transit vehicle from Earth orbit to Mars orbit. NASA is investigating Nuclear Thermal Propulsion (NTP) as a way of reducing flight time and providing the option for a mid-mission abort. NTP, which uses a high temperature nuclear reactor to heat a propellant, requires advanced fuel materials capable of withstanding temperatures well in excess of 2000 K. Among the fuel options are ceramic metal (cermet) composites composed of refractory metals and Ultra-High Temperature Ceramics (UHTCs). The mechanical and thermal properties of MoW-HfN, a surrogate cermet for MoW-UN, were characterized over a wide range of elevated temperatures. Thermal diffusivity, the coefficient of thermal expansion (CTE), elastic modulus, and heat capacity were measured. Optical and scanning electron microscopy (SEM) were performed to characterize the microstructure and draw structure-property correlations. The thermal diffusivity was obtained though the laser flash method. Values ranged from about 0.18 cm2/s at room temperature and decreased down to 0.15 cm2/s at 1800 °C. The CTE was measured using push rod dilatometry up to 1600 °C, giving average values from 6.0-9.0×10−6 K−1. Four-point bend tests were conducted from 25-1600 °C revealing systematic strengthening with temperature up to about 1400 °C where strength began to decrease, likely due to the increased ductility of the MoW matrix. A scientific rationalization of the effective material properties is made using the rule-of-mixtures and other effective properties models"--Abstract, page iii.


CERMETS for Use in Nuclear Thermal Propulsion

CERMETS for Use in Nuclear Thermal Propulsion
Author: Dennis Tucker
Publisher:
Total Pages: 0
Release: 2019
Genre: Electronic books
ISBN:

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NASA is currently investigating nuclear thermal propulsion as an alternative to chemical propulsion for manned missions to the outer planets. There are a number of materials being considered for use as fuel elements. These materials include tricarbides and CERMETS such as W/UO2, Mo/UO2, W/UN and Mo/UN. All of these materials require high temperature processing to achieve the required densities. It has been found that Spark Plasma Sintering is a good choice for sintering these materials to the required densities while maintaining a uniform grain size. In this chapter a brief history of NASA,Äôs research into nuclear thermal propulsion will be given, followed by specific research by this author and others to produce CERMET fuels.


Next Step in the Evolution of the Nuclear Thermal Rocket

Next Step in the Evolution of the Nuclear Thermal Rocket
Author: Lucas Fischhaber
Publisher:
Total Pages: 132
Release: 2013
Genre:
ISBN:

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The Nuclear Engine for Rocket Vehicle Application (NERVA) and Rover program built and tested 23 reactors with a total run time of 107 hours at full power operation from 1955 to 1972. Towards the end of the NERVAJRover program, a fuel test bed reactor called the NERVAderived Pewee was operated at 507 MW and achieved highest specific impulse, peak fuel temperature, average coolant exit temperature, and core average power density. The NERVAderived Pewee, using NbC or ZrC clad graphite fuel, set new performance milestones for the program. However, it did not solve the major limiting factors caused by graphite fuel. These fuel elements are susceptible to corrosion from hot hydrogen and require structural support throughout the reactor core which adds weight. Tungsten based ceramic-metallic is a different type of fuel, first conceptualized in 1955, that addresses the issues with graphite. A CERMET fuel matrix does not corrode from hot hydrogen and does not require structural support. Additionally, it is capable of reaching fuel centerline exit temperatures of 3,000 K without melting increasing thrust potential. This study utilizes, as a starting point, the physical dimensions of the NERVA-derived Pewee and exchanges graphite fuel (density 0́43.475 g/cm3) with a CERMET fuel (density 0́415.158 g/cm3) matrix while making few adjustments to the core length and position of the control drums. The objective for this study is to compare graphite and CERMET fuels within the environment of the NERVA-derived Pewee using energy per fuel element, thrust to weight ratio, and specific impulse to measure differences. A secondary objective is to investigate sensitivity of the re-designed Pewee0́9s performance from varying CERMET fuel thermal conductivity. Performance for all re-designed Pewee CERMET fuel reactors had low sensitivity in fuel thermal conductivity. Thrust to weight ratio varied a maximum of 3.47 percent when changing the thermal conductivity multiple by 75 percent from 0.5 to 2.0. Maximum performance for the NERVA-derived Pewee with graphite fuel had a specific impulse of 916, a thrust to weight ratio of 5.85, and a MW per fuel element of 1.147 at a reactor pressure loss of 185 psi. Re-designed Pewee with CERMET fuel out-performed graphite fuel with a specific impulse of 957, thrust to weight ratio of 8.56, and MW per fuel element of 1.248 at a reactor pressure loss of 186 psi.


135Xe in LEU Cermet Nuclear Thermal Propulsion Systems

135Xe in LEU Cermet Nuclear Thermal Propulsion Systems
Author: Michael J. Eades
Publisher:
Total Pages:
Release: 2016
Genre:
ISBN:

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Nuclear Thermal Propulsion (NTP) is currently a topic of research for NASA. NASA has the goal of sending humans to Mars and Nuclear Thermal Propulsion (NTP) is an appealing technology to aid in this endeavor. In the simplest terms, an NTP system is a nuclear reactor that utilizes hydrogen that is expanded through a convergent-divergent nozzle and ejected for propulsion. NTP can shorten the travel time to Mars and reduce the mass that must be lifted into low earth orbit. Furthermore, strategies to use low enriched uranium (LEU) in NTP systems have been identified which could make NTP significantly more affordable to develop than for past NTP development efforts. Beyond a human Mars mission, NTP has the potential to assist in other human and robotic missions beyond low earth orbit. The overarching goal of this work is to better understand NTP technology so that it may one day help with a human Mars mission. This work focuses on a subset of NTP systems that use a combination of LEU and tungsten cermet fuel and addresses the issues related to 135Xe in these systems. LEU cermet NTP systems have a unique operational regime where 135Xe has a profound impact on performance and controllability. LEU cermet NTP have extremely high power densities, operate with a thermal neutron spectrum, and the reference human mission to Mars requires restarting the reactor 4 to 8 hour after full power operation. In this work, two LEU cermet NTP point designs are presented and used as reference systems for the study of 135Xe in LEU cermet NTP systems. These point designs were produced with a thorough search of the rocket performance design space. Using infinite lattice burnup calculations, it was found that MCNP 6.1.1 Beta and Serpent 2 produced very similar results and that burnup cells across the fuel element were not needed to capture spatial self shielding effects. The infinite lattice results were used to inform the approach undertaken for the full core burnup calculations. Full core burnup calculations indicate that the reactivity loss during operation of a LEU cermet NTP system has a maximum value of 210 pcm during a 25 minute burn and the maximum reactivity loss after operation peaks at approximately 3500 pcm. The possible effect of 135mXe on xenon worth in LEU cermet NTP systems was found by using the model based TENDL-2014 nuclear data library and Serpent 2. Model based TENDL cross sections were used because no experimentally determined cross sections are available for 135mXe. A relationship to estimate the performance (in terms of Isp loss) as a function of control drum angle is derived and presented. Mitigation strategies are identified that show promise for counteracting the effects of 135Xe and maximizing the performance of LEU cermet NTP systems. It is recommended for future work that an integrated reactor systems code be developed to examine 135Xe in LEU cermet NTP more thoroughly. In addition, this work has identified a need for basic nuclear data experiments to measure the cross section of 135mXe instead of relying on models.


Mesoscale Simulations of Thermal Transport in W-UO2 Cermet Fuel for Nuclear Thermal Propulsion

Mesoscale Simulations of Thermal Transport in W-UO2 Cermet Fuel for Nuclear Thermal Propulsion
Author: Marina Ferreira F Sessim
Publisher:
Total Pages:
Release: 2017
Genre:
ISBN:

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Nuclear thermal propulsion (NTP) provides constant power for long space missions, which is a tremendous benefit over chemical rockets. Therefore, a lot of effort in investigating different fuel concepts and geometries has been invested. For applications involving NTP or nuclear power, it is very important that the heat generated by the fissile nuclei can be quickly transferred to the coolant. It is then essential that the fuel has a high thermal conductivity so that minimum stored energy is left inside the fuel. In this project, the feasibility and thermal performance of a W-UO2 CERMET fuel were assessed. First, the microstructure behavior of this fuel was studied by analyzing Scanning Electron Microscopy images. The effective thermal conductivity was calculated at the mesoscale for a 3-dimensional microstructure using the MOOSE framework, which was mainly developed by the Idaho National Laboratory. Then, the results were compared with published literature and analytical solutions. The thermal conductivity calculated using MOOSE was approximately 20% lower than the proposed by the Bruggeman model. The thermal transport in different for 7, 19 and 61-channel fuel concepts were analyzed using the MOOSE framework. The temperature profile for each concept is provided. The 61-channel concept had the best performance due to a better cooling surface area ratio to the volume of fuel.