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Improving Machinery Reliability

Improving Machinery Reliability
Author: Heinz P. Bloch
Publisher: Gulf Professional Publishing
Total Pages: 708
Release: 1998-09-18
Genre: Business & Economics
ISBN: 9780884156611

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Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.


The Competitive Edge

The Competitive Edge
Author: National Research Council
Publisher: National Academies Press
Total Pages: 185
Release: 1991-02-01
Genre: Technology & Engineering
ISBN: 0309047846

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To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.


Practical Plant Failure Analysis

Practical Plant Failure Analysis
Author: Neville W Sachs, P.E.
Publisher: CRC Press
Total Pages: 382
Release: 2019-10-08
Genre: Technology & Engineering
ISBN: 0429835523

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This is a practical guide for those who do the work of maintaining and improving the reliability of mechanical machinery. It is for engineers and skilled trades personnel who want to understand how failures happen and how the physical causes of the great majority can be readily diagnosed in the field. It explains the four major failure mechanisms, wear, corrosion, overload, and fatigue and, using easy-to-read charts, how they can be diagnosed at the site of the failure. Then, knowing the physical failure mechanics involved, the reader can accurately solve the human causes. To improve the reader’s understanding, all the diagrams and most of the tables have been redrawn. The number of actual failure examples has been increased, plus the last chapter on miscellaneous machine elements includes new material on couplings, universal joints, and plain bearings. Features A practical field guide showing how to recognize how failures occur that can be used to solve more than 85% of mechanical machinery failures Incorporates multiple easy-to-follow logic trees to help the reader diagnose the physical causes of the failure without needing detailed laboratory analysis Explains how the mechanics, corrosion, materials science, and tribology of components can fit together to improve machinery reliability Includes more than 150 completely redrawn charts and tables, plus almost 250 actual failure photographs to help guide the reader to an accurate analysis Contains clear and detailed explanations of how lubricants function and the critical roles of corrosion and lubrication play in causing mechanical failures


Practical Plant Failure Analysis

Practical Plant Failure Analysis
Author: Neville W. Sachs
Publisher: CRC Press
Total Pages: 290
Release: 2016-04-19
Genre: Technology & Engineering
ISBN: 1420020005

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Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.


Improving Machinery Reliability

Improving Machinery Reliability
Author: Heinz P. Bloch
Publisher: Gulf Professional Publishing
Total Pages: 704
Release: 1998-10-02
Genre: Technology & Engineering
ISBN: 9780884156611

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This totally revised, updated and expanded edition provides proven techniques and procedures that extend machinery life, reduce maintenance costs, and achieve optimum machinery reliability. This essential text clearly describes the reliability improvement and failure avoidance steps practiced by best-of-class process plants in the U.S. and Europe.


Machine Reliability and Condition Monitoring: A Comprehensive Guide to Predictive Maintenance Planning

Machine Reliability and Condition Monitoring: A Comprehensive Guide to Predictive Maintenance Planning
Author: Mohammed Hamed Ahmed Soliman
Publisher: Mohammed Hamed Ahmed Soliman
Total Pages: 224
Release: 2020-11-03
Genre: Business & Economics
ISBN:

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Condition monitoring is the process of keeping an eye on a machine's condition parameter in order to spot any major changes that could be signs of a malfunction developing. It plays a significant role in preventive maintenance and is a major component of predictive maintenance. By combining machine sensor data that detects vibration and other characteristics (in real-time) with cutting-edge machine monitoring software, condition monitoring (CM), a maintenance strategy, anticipates machine health and safety. Predictive Maintenance strategy employs vibration analysis, thermography analysis, ultrasound analysis, oil analysis and other techniques to improve machine reliability. The goal of the strategy is to provide the stated function of the facility, with the required reliability and availability at the lowest cost.


An Introduction to Machinery Reliability Assessment

An Introduction to Machinery Reliability Assessment
Author: Heinz P. Bloch
Publisher: Butterworth-Heinemann
Total Pages: 472
Release: 1994
Genre: Technology & Engineering
ISBN:

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Here is the ultimate reference for ascertaining the functionality and remaining life of industrial process equipment. Packed with graphs, figures, photos, and checklists, this edition of An Introduction to Machinery Reliability Assessment is the most approachable and useful book on this topic. This single volume contains dozens of assessment techniques based on probability and statistical analysis. Theoretical and practical contexts are given for the various methods, which include failure mode and effect analysis, risk and hazard assessment, fault tree analysis, Weibull analysis, and field reliability assessment. The second edition now contains expanded treatments of turbomachinery (particularly centrifugal pumps), Weibull analysis techniques, and equipment safety checklists. Most importantly, it includes a new chapter focusing on mechanical structures and piping. New appendixes on safety design checklists and installation reviews and an updated glossary enhance the book's utility and practical application, making it a complete single source of machinery reliability assessment techniques.


Equipment Management Workbook

Equipment Management Workbook
Author: Paul D. Tomlingson
Publisher: SME
Total Pages: 154
Release: 2010
Genre: Technology & Engineering
ISBN: 0873353358

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Equipment Management Workbook is a companion to the highly acclaimed text, Equipment Management: Key to Equipment Reliability and Productivity in Mining, Second Edition. The Equipment Management text, regarded as essential reading for mining professionals, outlines a proven and practical strategy for ensuring the profitability of mining operations through quality maintenance management. This workbook provides an easy, effective way for readers to review and confirm those valuable lessons presented in the text. Its step-by-step approach focuses on the most critical aspects of a successful maintenance management program. Each chapter challenges the reader to recall the real-world experiences and recommendations from the text. Engaging multiple-choice, true/false, and yes/no exercises reinforce every key concept. You'll benefit from Tomlingson's more than 35 years of direct, worldwide maintenance consulting experience in the design, implementation and evaluation of maintenance programs for heavy industry. The textbook and workbook comprise a "how-to" guide that will enable mining organizations to implement a comprehensive equipment management strategy that ensures equipment reliability, as well as work force productivity.


Equipment Management

Equipment Management
Author: Paul D. Tomlingson
Publisher: SME
Total Pages: 326
Release: 2010
Genre: Technology & Engineering
ISBN: 0873353153

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For too long, maintenance has been regarded as a ""necessary evil"" rather than a vital contributor to effective mining operations. Today's enlightened mining managers are realizing that a new approach is urgently needed. Quality maintenance is far too important to be left solely in the hands of maintenance. An integrated, well-understood, companywide strategy is essential to succeed in today's fiercely competitive, high-stakes marketplace.


Maximizing Machinery Uptime

Maximizing Machinery Uptime
Author: Heinz P. Bloch
Publisher: Elsevier
Total Pages: 673
Release: 2006-02-17
Genre: Technology & Engineering
ISBN: 0080465803

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The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability. *Provides the tools to drastically improve machinery productivity and performance *Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime *Authoritative reference for maximizing the uptime of process equipment