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HVAC DESIGN FOR CLEAN ROOMS

HVAC DESIGN FOR CLEAN ROOMS
Author: Charles Nehme
Publisher: Charles Nehme
Total Pages: 24
Release:
Genre: Technology & Engineering
ISBN:

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Preface Welcome to the world of cleanrooms, where precision, purity, and innovation converge to shape the cutting edge of technology and scientific advancements. This book serves as a comprehensive guide to understanding the intricate ecosystem of cleanrooms, exploring their significance, principles, and applications across various industries. Cleanrooms are meticulously controlled environments designed to minimize the presence of airborne particles, contaminants, and other impurities that could compromise the integrity of sensitive processes or products. They have become indispensable in fields such as semiconductor manufacturing, pharmaceuticals, biotechnology, aerospace, and nanotechnology, where the tiniest of particles can have far-reaching consequences. The journey into the realm of cleanrooms takes us beyond the mere realm of cleanliness. It introduces us to the concepts of particle counts, laminar flow, filtration systems, gowning protocols, and the vital role they play in ensuring the highest standards of quality, reliability, and safety. Cleanroom design, construction, and maintenance are multifaceted endeavors that require a holistic approach, incorporating engineering, materials science, microbiology, and stringent quality management practices. As we delve deeper into the chapters of this book, we will explore the fascinating history of cleanrooms and the pioneers who revolutionized their development. We will gain insights into the classification systems that define cleanliness levels and the international standards that guide their implementation. Moreover, we will uncover the essential equipment and technologies employed within cleanrooms, from high-efficiency particulate air (HEPA) filters to air showers and from isolators to anterooms. Cleanrooms are more than just controlled environments; they are crucibles for innovation and breakthrough discoveries. They provide an environment conducive to pushing the boundaries of human knowledge and achievement. We will examine their pivotal role in research and development, where scientists and engineers work tirelessly to create new materials, develop life-saving drugs, and advance technologies that shape our future. While the primary focus of this book is on the technical aspects of cleanrooms, we must not overlook the human element that makes them truly effective. The people who work within these environments, following rigorous protocols and procedures, are the guardians of cleanliness and integrity. We will highlight the importance of training, cleanroom behavior, and a strong culture of safety in ensuring optimal performance. In compiling this book, our intention is to provide a comprehensive resource for engineers, scientists, researchers, students, and anyone with an interest in cleanrooms. We aim to demystify the complexities and provide practical knowledge that will enable readers to navigate the intricacies of cleanroom design, operation, and maintenance successfully. Cleanrooms are dynamic entities that evolve with the advancements in technology and scientific understanding. By exploring the past, understanding the present, and anticipating the future, we hope to equip you with the tools to embrace the challenges and seize the opportunities that lie within these controlled environments. We invite you to embark on this enlightening journey into the world of cleanrooms, where the pursuit of excellence and purity leads to remarkable discoveries and transformational achievements. Enjoy your exploration! Charles Nehme


HVAC Design for Cleanrooms

HVAC Design for Cleanrooms
Author: Charles Nehme
Publisher:
Total Pages: 24
Release: 2020-11-27
Genre:
ISBN:

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HVAC stands for (Heating, Ventilation & Air Conditioning)I write short books "simple yet concise"This book is written to help interested individuals learn about HVAC for cleanrooms.Cleanrooms are mainly used in the manufacturing process of Pharmaceutical, Semiconductors, Electronics, optics, Labs, CDC. Companies can use this book to train their employees who are entering the field of Cleanroomsdesign and implementation.comprehend for starters in this industry.This book can also be a good tutorial for students who want to study HVAC & Mechanical Engineering.It is my experience in the field of 28 years on international projects that I share the working side of HVAC.The author has decided not to include mathematical formulas in this book to make it easier to comprehend for starters in this great industry. I hope you enjoy reading it. I am also available for questions as i have listed my contacts in the conclusion.Best of luck in your future endeavours


Fundamentals of Air Cleaning Technology and Its Application in Cleanrooms

Fundamentals of Air Cleaning Technology and Its Application in Cleanrooms
Author: Zhonglin Xu
Publisher: Springer Science & Business Media
Total Pages: 871
Release: 2013-10-10
Genre: Technology & Engineering
ISBN: 3642393748

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Fundamentals of Air Cleaning Technology and Its Application in Cleanrooms sets up the theoretical framework for cleanrooms. New ideas and methods are presented, which include the characteristic index of cleanrooms, uniform and non-uniform distribution characteristics, the minimum sampling volume, a new concept of outdoor air conditioning and the fundamentals of leakage-preventing layers. Written by an author who can look back on major scientific achievements and 50 years of experience in this field, this book offers a concise and accessible introduction to the fundamentals of air cleaning technology and its application. The work is intended for researchers, college teachers, graduates, designers, technicians and corporate R&D personnel in the field of HVAC and air cleaning technology. Zhonglin Xu is a senior research fellow at China Academy of Building Research.


Cleanroom Design

Cleanroom Design
Author: W. Whyte
Publisher: John Wiley & Sons
Total Pages: 336
Release: 1999-05-04
Genre: Technology & Engineering
ISBN:

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12. The Production and Transmission of High Purity Gases for the Semiconductor Industry / R. Galbraith -- 13. Materials for Services Pipework / T. Hodgkiess.


Audel HVAC Fundamentals, Volume 3

Audel HVAC Fundamentals, Volume 3
Author: James E. Brumbaugh
Publisher: John Wiley & Sons
Total Pages: 696
Release: 2011-01-31
Genre: Technology & Engineering
ISBN: 1118046498

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Keep it cool or heat things up This third volume of Audel's HVAC Library gives you a comprehensive, hands-on guide to installing, servicing, and repairing all basic air-conditioning systems in both new and older construction. You'll also find complete coverage of specialized heating units-radiators, radiant heating systems, stoves, fireplaces, heat pumps, and indoor/outdoor pool heaters, plus fans, exhaust systems, air filters, and more. It's what you need to complete your HVAC reference library. * Make accurate calculations for AC system output * Tailor AC systems for older construction * Learn to install and service today's popular electronic air cleaners and filters * Service less common heating systems such as coal-fired furnaces * Install, maintain, and repair humidifiers and dehumidifers * Handle radiators, convectors, and baseboard heating units


Clean Room Technology

Clean Room Technology
Author: James W. Useller
Publisher:
Total Pages: 80
Release: 1969
Genre: Clean rooms
ISBN:

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HVAC Design Manual for Hospitals and Clinics

HVAC Design Manual for Hospitals and Clinics
Author: ASHRAE (Firm)
Publisher: Ashrae
Total Pages: 0
Release: 2013
Genre: Clinics
ISBN: 9781936504398

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Health care HVAC systems serve facilities in which the population is uniquely vulnerable and exposed to an elevated risk of health, fire, and safety hazard. These heavily regulated, high-stakes facilities undergo continuous maintenance, verification, inspection, and recertification, typically operate 24/7, and are owner occupied for long life. The HVAC systems in health care facilities must be carefully designed to be installed, operated and maintained in coordination with specialized buildings services, including emergency and normal power, plumbing and medical gas systems, automatic transport, fire protections and a myriad of IT systems, all within a limited building envelope.


Considerations for Efficient Airflow Design in Cleanrooms

Considerations for Efficient Airflow Design in Cleanrooms
Author:
Publisher:
Total Pages:
Release: 2004
Genre:
ISBN:

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A high-performance cleanroom should provide efficient energy performance in addition to effective contamination control. Energy-efficient designs can yield capital and operational cost savings, and can be part of a strategy to improve productivity in the cleanroom industry. Based upon in-situ measurement data from ISO Class 5 clean rooms, this article discusses key factors affecting cleanroom air system performance and benefits of efficient airflow design in clean rooms. Cleanroom HVAC systems used in the semiconductor, pharmaceutical, and healthcare industries are very energy intensive, requiring large volumes of cleaned air to remove or dilute contaminants for satisfactory operations. There is a tendency, however, to design excessive airflow rates into cleanroom HVAC systems, due to factors such as design conservatism, lack of thorough understanding of airflow requirements, concerns about cleanliness reliability, and potential design and operational liabilities. Energy use of cleanroom environmental systems varies with system type and design, cleanroom functions, and the control of critical parameters such as temperature and humidity. In particular, cleanroom cleanliness requirements specified by cleanliness class have an impact on overall energy use. A previous study covering Europe and the US reveals annual cleanroom electricity usage for cooling and fan energy varies significantly depending on cleanliness class, and may account for up to three-quarters of total annual operating costs. A study on a semiconductor cleanroom in Japan found air delivery systems account for more than 30% of total power consumption. It is evident that the main factors dictating cleanroom operation energy include airflow rates and HVAC system efficiency. Improving energy efficiency in clean rooms may potentially contribute to significant savings in the initial costs of the facilities as well as operation and maintenance costs. For example, energy consumption by a typical chip manufacturer can be cut 40% or more, and the associated greenhouse emissions even more. Cleanroom HVAC systems provide huge opportunities for energy savings in the semiconductor industry. In addition to direct cost reductions in cleanroom investment and operation, energy-efficient designs can reduce maintenance costs, increase power reliability, improve time-to-market in cleanroom production, and improve environmental quality. Companies that use energy efficiency to lower costs and increase productivity can gain a competitive advantage and achieve a higher return on investment. In addition, energy-efficient cleanroom systems conserve energy and natural resources, heightening the company's reputation as an environmentally conscious leader in the community and the industry. A significant portion of energy use in cleanroom environmental systems is associated with recirculating air systems. We will review and analyze design factors and operational performance of airflow systems in ISO Class 5 clean rooms. We will also discuss benefits of efficient cleanroom airflow designs in conjunction with effective cleanroom contamination control. We will consider the following common recirculating air system designs: fan-tower (FT) with pressurized-plenum; distributed air handler unit (AHU); and fan-filter unit (FFU).


Pharmaceutical HVAC Design guidelines

Pharmaceutical HVAC Design guidelines
Author: Charles Nehme
Publisher: Charles Nehme
Total Pages: 25
Release:
Genre: Medical
ISBN:

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This book discusses HVAC design criteria in the Pharmaceutical Industry. The most important aspect of Pharmaceutical HVAC is the clean rooms. I have 30 years of experience in HVAC and in many of my projects, cleanrooms were involved. Be it in Pharmaceutical plants, Semiconductor Fab plants, solar cell Fab plants and the likes.


Contamination Control and Cleanrooms

Contamination Control and Cleanrooms
Author: Alvin Lieberman
Publisher: Springer Science & Business Media
Total Pages: 419
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1468465120

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Contamination control standards and techniques for all phases of the production of high-technology products are spelled out in this applications-orientated guide. Practical cleaning methods for products and process fluids are accompanied by tips on selecting operations based on economy and efficiency. Explanations of contaminant measurement devices cover operation, error sources and remedial methods. Engineers will find vital data on contaminant sources, as well as coverage of operations and procedures that aggravate contaminant effects.