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Coal Fired Flue Gas Mercury Emission Controls

Coal Fired Flue Gas Mercury Emission Controls
Author: Jiang Wu
Publisher: Springer
Total Pages: 163
Release: 2015-03-17
Genre: Technology & Engineering
ISBN: 3662463474

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Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations. Readers will arrive at a comprehensive understanding of various mercury emission control methods that are suitable for industrial applications. The book is intended for scientists, researchers, engineers and graduate students in the fields of energy science and technology, environmental science and technology and chemical engineering.


Mercury Reaction Chemistry in Combustion Flue Gases from Experiments and Theory

Mercury Reaction Chemistry in Combustion Flue Gases from Experiments and Theory
Author: Bihter Padak
Publisher:
Total Pages:
Release: 2011
Genre:
ISBN:

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Emissions from coal combustion processes constitute a significant amount of the elemental mercury released into the atmosphere today. Coal-fired power plants in the United States, with the capacity of just over 300GW, are the greatest anthropogenic source of mercury emissions. Mercury exists in coal combustion flue gas in a variety of forms depending on the coal type and combustion conditions; i.e., elemental, oxidized and particulate. Particulate mercury in the flue gas can be removed using air pollution control devices such as electrostatic precipitators and fabric filters. Oxidized mercury is easily captured by wet flue gas desulfurization scrubbers, while gaseous elemental mercury passes through the scrubbers readily. Activated carbon, when injected into the gas stream of coal-fired boilers, is effective in capturing both elemental and oxidized mercury through adsorption processes. However, the mechanism by which mercury adsorbs on activated carbon is not exactly known and its understanding is crucial to the design and fabrication of effective capture technologies for mercury. The objective of the current study is to apply theoretical-based cluster modeling to examine the possible binding mechanism of mercury on activated carbon. The effects of activated carbon's different surface functional groups and halogens on elemental mercury adsorption have been examined. Also, a thermodynamic approach is followed to examine the binding mechanism of mercury and its oxidized species such as HgCl and HgCl2 on a simulated carbon surface with and without Cl. Energies of different possible surface complexes and possible products are compared and dominant pathways are determined relatively. Since different methods are employed to capture varying forms of mercury, understanding mercury speciation during combustion and how the transformations occur between different forms is essential to developing an effective control mechanism for removing mercury from flue gas. In this study, homogeneous oxidation of mercury via chlorine is examined experimentally in a simulated flue gas environment. Mercury and chlorine are introduced into a laminar premixed methane-air flame. Cooled flue gas is sampled and sent to a custom-built electron ionization quadrupole mass spectrometer specially designed for mercury measurement on the order of parts per billion (ppb) in flue gas. The use of a mass spectrometer allows for distinguishing between the different forms of oxidized mercury (Hg+, Hg+2). By directly measuring mercury species accurately, one can determine the actual extent of mercury oxidation in the flue gas, which will aid in further developing mercury control technologies.


Fundamental Understanding of Mercury Removal from Coal Combustion

Fundamental Understanding of Mercury Removal from Coal Combustion
Author: Erdem Sasmaz
Publisher: Stanford University
Total Pages: 195
Release: 2011
Genre:
ISBN:

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Coal-fired power plants are a major anthropogenic source of worldwide mercury (Hg) emissions. Since mercury is considered to be one of the most toxic metals found in the environment, Hg emissions from coal-fired power plants is of major environmental concern. Mercury in coal is vaporized into its gaseous elemental form throughout the coal combustion process. Elemental Hg can be oxidized in subsequent reactions with other gaseous components (homogeneous) and solid materials (heterogeneous) in coal-fired flue gases. While oxidized Hg in coal-fired flue gases is readily controlled by its adsorption onto fly ash and/or its dissolution into existing solution-based sulfur dioxide (SO2) scrubbers, elemental Hg is not controlled. The extent of elemental Hg formed during coal combustion is difficult to predict since it is dependent on the type of coal burned, combustion conditions, and existing control technologies installed. Therefore, it is important to understand heterogeneous Hg reaction mechanisms to predict the speciation of Hg emissions from coal-fired power plants to design and effectively determine the best applicable control technologies. In this work, theoretical and experimental investigations have been performed to investigate the adsorption and in some cases the oxidation, of Hg on solid surfaces, e.g., calcium oxide (CaO), noble metals and activated carbon (AC). The objective of this research is to identify potential materials that can be used as multi-pollutant sorbents in power plants by carrying out both high-level density functional theory (DFT) electronic structure calculations and experiments to understand heterogeneous chemical pathways of Hg. This research uses a fundamental science-based approach to understand the environmental problems caused by coal-fired energy production and provides solutions to the power generation industry for emissions reductions. Understanding the mechanism associated with Hg and SO2 adsorption on CaO will help to optimize the conditions or material to limit Hg emissions from the flue gas desulfurization process. Plane-wave DFT calculations were used to investigate the binding mechanism of Hg species and SO2 on the CaO(100) surface. The binding strengths on the high-symmetry CaO adsorption sites have been investigated for elemental Hg, SO2, mercury chlorides (HgCl and HgCl2) and mercuric oxide (HgO). It has been discovered that HgCl, HgCl2, and SO2 chemisorb on the CaO(100) surface at 0.125 ML coverage. Binding energies of elemental Hg are minimal indicating a physisorption mechanism. Noble metals such as palladium (Pd), gold (Au), silver (Ag), and copper (Cu) have been proposed to capture elemental Hg. Plane-wave DFT calculations have been carried out to investigate the mercury interactions with Pd binary alloys and overlays in addition to pure Pd, Au, Ag, and Cu surfaces. It has been determined that Pd has the highest mercury binding energy in comparison to other noble metals. In addition, Pd is found to be the primary surface atom responsible for increasing the adsorption of Hg with the surface in both Pd binary alloys and overlays. Deposition of Pd overlays on Au and Ag has been found to enhance the reactivity of the surface by shifting the d-states of surface atoms up in energy. The possible binding mechanisms of elemental Hg onto virgin, brominated and sulfonated AC fiber and brominated powder AC sorbents have been investigated through packed-bed experiments in a stream of air and simulated flue gas conditions, including SO2, hydrogen chloride (HCl), nitrogen oxide (NO) nitrogen dioxide (NO2). A combination of spectroscopy and plane-wave DFT calculations was used to characterize the sorption process. X-ray photoelectron spectroscopy (XPS) and x-ray absorption fine structure (XAFS) spectroscopy were used to analyze the surface and bulk chemical compositions of brominated AC sorbents reacted with Hg0. Through XPS surface characterization studies it was found that Hg adsorption is primarily associated with halogens on the surface. Elemental Hg is oxidized on AC surfaces and the oxidation state of adsorbed Hg is found to be Hg2+. Though plane-wave DFT and density of states (DOS) calculations indicate that Hg is more stable when it is bound to the edge carbon atom interacting with a single bromine bound atop of Hg, a model that includes an interaction between the Hg and an additional Br atom matches best with experimental data obtained from extended x-ray absorption fine structure (EXAFS) spectroscopy. The flue gas species such as HCl and bromine (Br2) enhance the Hg adsorption, while SO2 is found to decrease the Hg adsorption significantly by poisoning the active sites on the AC surface. The AC sorbents represent the most market-ready technology for Hg capture and therefore have been investigated by both theory and experiment in this work. Future work will include similar characterization and bench-scale experiments to test the metal-based materials for the sorbent and oxidation performance.


Mercury Control

Mercury Control
Author: Evan J. Granite
Publisher: John Wiley & Sons
Total Pages: 479
Release: 2015-01-20
Genre: Technology & Engineering
ISBN: 3527329498

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This essential handbook and ready reference offers a detailed overview of the existing and currently researched technologies available for the control of mercury in coal-derived gas streams and that are viable for meeting the strict standards set by environmental protection agencies. Written by an internationally acclaimed author team from government agencies, academia and industry, it details US, EU, Asia-Pacific and other international perspectives, regulations and guidelines.


Fundamental Understanding of Mercury Removal from Coal Combustion

Fundamental Understanding of Mercury Removal from Coal Combustion
Author: Erdem Sasmaz
Publisher:
Total Pages:
Release: 2011
Genre:
ISBN:

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Coal-fired power plants are a major anthropogenic source of worldwide mercury (Hg) emissions. Since mercury is considered to be one of the most toxic metals found in the environment, Hg emissions from coal-fired power plants is of major environmental concern. Mercury in coal is vaporized into its gaseous elemental form throughout the coal combustion process. Elemental Hg can be oxidized in subsequent reactions with other gaseous components (homogeneous) and solid materials (heterogeneous) in coal-fired flue gases. While oxidized Hg in coal-fired flue gases is readily controlled by its adsorption onto fly ash and/or its dissolution into existing solution-based sulfur dioxide (SO2) scrubbers, elemental Hg is not controlled. The extent of elemental Hg formed during coal combustion is difficult to predict since it is dependent on the type of coal burned, combustion conditions, and existing control technologies installed. Therefore, it is important to understand heterogeneous Hg reaction mechanisms to predict the speciation of Hg emissions from coal-fired power plants to design and effectively determine the best applicable control technologies. In this work, theoretical and experimental investigations have been performed to investigate the adsorption and in some cases the oxidation, of Hg on solid surfaces, e.g., calcium oxide (CaO), noble metals and activated carbon (AC). The objective of this research is to identify potential materials that can be used as multi-pollutant sorbents in power plants by carrying out both high-level density functional theory (DFT) electronic structure calculations and experiments to understand heterogeneous chemical pathways of Hg. This research uses a fundamental science-based approach to understand the environmental problems caused by coal-fired energy production and provides solutions to the power generation industry for emissions reductions. Understanding the mechanism associated with Hg and SO2 adsorption on CaO will help to optimize the conditions or material to limit Hg emissions from the flue gas desulfurization process. Plane-wave DFT calculations were used to investigate the binding mechanism of Hg species and SO2 on the CaO(100) surface. The binding strengths on the high-symmetry CaO adsorption sites have been investigated for elemental Hg, SO2, mercury chlorides (HgCl and HgCl2) and mercuric oxide (HgO). It has been discovered that HgCl, HgCl2, and SO2 chemisorb on the CaO(100) surface at 0.125 ML coverage. Binding energies of elemental Hg are minimal indicating a physisorption mechanism. Noble metals such as palladium (Pd), gold (Au), silver (Ag), and copper (Cu) have been proposed to capture elemental Hg. Plane-wave DFT calculations have been carried out to investigate the mercury interactions with Pd binary alloys and overlays in addition to pure Pd, Au, Ag, and Cu surfaces. It has been determined that Pd has the highest mercury binding energy in comparison to other noble metals. In addition, Pd is found to be the primary surface atom responsible for increasing the adsorption of Hg with the surface in both Pd binary alloys and overlays. Deposition of Pd overlays on Au and Ag has been found to enhance the reactivity of the surface by shifting the d-states of surface atoms up in energy. The possible binding mechanisms of elemental Hg onto virgin, brominated and sulfonated AC fiber and brominated powder AC sorbents have been investigated through packed-bed experiments in a stream of air and simulated flue gas conditions, including SO2, hydrogen chloride (HCl), nitrogen oxide (NO) nitrogen dioxide (NO2). A combination of spectroscopy and plane-wave DFT calculations was used to characterize the sorption process. X-ray photoelectron spectroscopy (XPS) and x-ray absorption fine structure (XAFS) spectroscopy were used to analyze the surface and bulk chemical compositions of brominated AC sorbents reacted with Hg0. Through XPS surface characterization studies it was found that Hg adsorption is primarily associated with halogens on the surface. Elemental Hg is oxidized on AC surfaces and the oxidation state of adsorbed Hg is found to be Hg2+. Though plane-wave DFT and density of states (DOS) calculations indicate that Hg is more stable when it is bound to the edge carbon atom interacting with a single bromine bound atop of Hg, a model that includes an interaction between the Hg and an additional Br atom matches best with experimental data obtained from extended x-ray absorption fine structure (EXAFS) spectroscopy. The flue gas species such as HCl and bromine (Br2) enhance the Hg adsorption, while SO2 is found to decrease the Hg adsorption significantly by poisoning the active sites on the AC surface. The AC sorbents represent the most market-ready technology for Hg capture and therefore have been investigated by both theory and experiment in this work. Future work will include similar characterization and bench-scale experiments to test the metal-based materials for the sorbent and oxidation performance.


21st European Symposium on Computer Aided Process Engineering

21st European Symposium on Computer Aided Process Engineering
Author:
Publisher: Elsevier
Total Pages: 2086
Release: 2011-06-10
Genre: Technology & Engineering
ISBN: 0444538968

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The European Symposium on Computer Aided Process Engineering (ESCAPE) series presents the latest innovations and achievements of leading professionals from the industrial and academic communities. The ESCAPE series serves as a forum for engineers, scientists, researchers, managers and students to present and discuss progress being made in the area of computer aided process engineering (CAPE). European industries large and small are bringing innovations into our lives, whether in the form of new technologies to address environmental problems, new products to make our homes more comfortable and energy efficient or new therapies to improve the health and well being of European citizens. Moreover, the European Industry needs to undertake research and technological initiatives in response to humanity's "Grand Challenges," described in the declaration of Lund, namely, Global Warming, Tightening Supplies of Energy, Water and Food, Ageing Societies, Public Health, Pandemics and Security. Thus, the Technical Theme of ESCAPE 21 will be "Process Systems Approaches for Addressing Grand Challenges in Energy, Environment, Health, Bioprocessing & Nanotechnologies."


Analysis of Halogen-Mercury Reactions in Flue Gas

Analysis of Halogen-Mercury Reactions in Flue Gas
Author:
Publisher:
Total Pages:
Release: 2010
Genre:
ISBN:

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Oxidized mercury species may be formed in combustion systems through gas-phase reactions between elemental mercury and halogens, such as chorine or bromine. This study examines how bromine species affect mercury oxidation in the gas phase and examines the effects of mixtures of bromine and chlorine on extents of oxidation. Experiments were conducted in a bench-scale, laminar flow, methane-fired (300 W), quartz-lined reactor in which gas composition (HCl, HBr, NO(subscript x), SO2) and temperature profile were varied. In the experiments, the post-combustion gases were quenched from flame temperatures to about 350 C, and then speciated mercury was measured using a wet conditioning system and continuous emissions monitor (CEM). Supporting kinetic calculations were performed and compared with measured levels of oxidation. A significant portion of this report is devoted to sample conditioning as part of the mercury analysis system. In combustion systems with significant amounts of Br2 in the flue gas, the impinger solutions used to speciate mercury may be biased and care must be taken in interpreting mercury oxidation results. The stannous chloride solution used in the CEM conditioning system to convert all mercury to total mercury did not provide complete conversion of oxidized mercury to elemental, when bromine was added to the combustion system, resulting in a low bias for the total mercury measurement. The use of a hydroxylamine hydrochloride and sodium hydroxide solution instead of stannous chloride showed a significant improvement in the measurement of total mercury. Bromine was shown to be much more effective in the post-flame, homogeneous oxidation of mercury than chlorine, on an equivalent molar basis. Addition of NO to the flame (up to 400 ppmv) had no impact on mercury oxidation by chlorine or bromine. Addition of SO2 had no effect on mercury oxidation by chlorine at SO2 concentrations below about 400 ppmv; some increase in mercury oxidation was observed at SO2 concentrations of 400 ppmv and higher. In contrast, SO2 concentrations as low as 50 ppmv significantly reduced mercury oxidation by bromine, this reduction could be due to both gas and liquid phase interactions between SO2 and oxidized mercury species. The simultaneous presence of chlorine and bromine in the flue gas resulted in a slight increase in mercury oxidation above that obtained with bromine alone, the extent of the observed increase is proportional to the chlorine concentration. The results of this study can be used to understand the relative importance of gas-phase mercury oxidation by bromine and chlorine in combustion systems. Two temperature profiles were tested: a low quench (210 K/s) and a high quench (440 K/s). For chlorine the effects of quench rate were slight and hard to characterize with confidence. Oxidation with bromine proved sensitive to quench rate with significantly more oxidation at the lower rate. The data generated in this program are the first homogeneous laboratory-scale data on bromine-induced oxidation of mercury in a combustion system. Five Hg-Cl and three Hg-Br mechanisms, some published and others under development, were evaluated and compared to the new data. The Hg-halogen mechanisms were combined with submechanisms from Reaction Engineering International for NO(subscript x), SO(subscript x), and hydrocarbons. The homogeneous kinetics under-predicted the levels of mercury oxidation observed in full-scale systems. This shortcoming can be corrected by including heterogeneous kinetics in the model calculations.


High Temperature Mercury Oxidation Kinetics Via Bromine Mechanisms

High Temperature Mercury Oxidation Kinetics Via Bromine Mechanisms
Author: Terumi Okano
Publisher:
Total Pages: 158
Release: 2009
Genre: Bromine
ISBN:

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Abstract: As the foremost production of electricity in the United State comes from coal-fired plants, there is much more to learn on the topic of mercury which is a common component in coal. The speciation of mercury in the flue gas determines the best control technology for a given system. Because of the difficulty in measuring mercury at different stages of the process, it is practical to use mercury reaction kinetics to theoretically determine mercury speciation based upon coal composition, plant equipment and operating conditions. Elemental mercury cannot be captured in wet scrubbers; however, its oxidized forms can. Chlorine is a reasonable oxidizing agent and is naturally found in bituminous coal, but bromine is an even better oxidizing agent because of its larger size, it has stronger London dispersion force interactions with mercury. Bromine additive technologies have recently been implemented in several companies to enhance mercury oxidation. Because capture technologies are highly dependent upon the form of mercury that is present, investigations into their speciation are extremely important. Though there have been numerous efforts to study mercury compounds as relevant to atmospheric studies, there is little data currently available for mercury compounds found in combustion flue gases. It would be particularly beneficial to obtain kinetic rate constants at various high temperature and pressure conditions typical for a combustion system. Prevalent species of mercury containing bromine in coal combustion flue gases were studied using density functional theory (DFT) and a broad range of ab initio methods. Reaction enthalpies, equilibrium bond distances, and vibrational frequencies were all predicted using DFT as well as coupled cluster (CC) methods. All electronic calculations were carried out using the Gaussian03 or MOLPRO software programs. Kinetic predictions of three first-stage and three second-stage oxidation reactions involving the formation of oxidized mercury via bromine containing compounds are presented. Understanding the speciation of mercury in the flue gases of coal combustion is paramount in developing efficient technologies to ensure its capture.