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Zero Quality Control

Zero Quality Control
Author: Shigeo Shingo
Publisher: Taylor & Francis
Total Pages: 330
Release: 2021-12-16
Genre: Business & Economics
ISBN: 135140394X

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A combination of source inspection and mistake-proofing devices is the only method to get you to zero defects. Shigeo Shingo shows you how this proven system for reducing errors turns out the highest quality products in the shortest period of time. Shingo provides 112 specific examples of poka-yoke development devices on the shop floor, most of them costing less than $100 to implement. He also discusses inspection systems, quality control circles, and the function of management with regard to inspection.


Strategic Error-Proofing

Strategic Error-Proofing
Author: John J. Casey
Publisher: CRC Press
Total Pages: 219
Release: 2010-07-29
Genre: Business & Economics
ISBN: 1000730549

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This book illustrates how the strategic placement of 'error-proofing' devices, which is refered in this book as Success Every Time (SET), drives up industries' profits and throughput. It highlights the deficiencies of Failure Mode Effects Analysis (FMEA) and compares the strategy to the SET.


Error Proofing in Manufacturing

Error Proofing in Manufacturing
Author: Jairo A. Sotto
Publisher:
Total Pages: 100
Release: 2009
Genre: Manufacturing processes
ISBN:

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Managing to Learn

Managing to Learn
Author: John Shook
Publisher: Lean Enterprise Institute
Total Pages: 154
Release: 2008
Genre: Decision making
ISBN: 1934109207

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"The process by which a company identifies, frames, acts and reviews progress on problems, projects and proposals can be found in the structure of the A3 process ... follow the story of a manager ... and his report ... which will reveal how the A3 can be used as a management process to create a standard method for innovating, planning, problem-solving, and building structures for a broader and deeper form of thinking - a practical and repeatable approach to organizational learning"--Publisher's description.


Poka-Yoke

Poka-Yoke
Author: Nikkan Kogyo Shimbun
Publisher: CRC Press
Total Pages: 310
Release: 1989-02-01
Genre: Business & Economics
ISBN: 9780915299317

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If your goal is 100% zero defects, here is the book for you — a completely illustrated guide to poka-yoke (mistake-proofing) for supervisors and shop-floor workers. Many poka-yoke ideas come from line workers and are implemented with the help of engineering staff or tooling or machine specialists. The result is better product quality and greater participation by workers in efforts to improve your processes, your products, and your company as a whole. The first section of the book uses a simple, illustrated format to summarize many of the concepts and main features of poka-yoke. The second section shows 240 examples of poka-yoke improvements implemented in Japanese plants. The book: Organizes examples according to the broad issue or problem they address. Pinpoints how poka-yoke applies to specific devices, parts and products, categories of improvement methods, and processes. Provides sample improvement forms for you to sketch out your own ideas. Use Poka-yoke in study groups as a model for your improvement efforts. It may be your single most important step toward eliminating defects completely. (For an industrial engineering perspective on how source inspection and poka-yoke can work together to reduce defects to zero, see Shigeo Shingo's Zero Quality Control.)


Mistake-Proofing Simplified : An Indian Perspective

Mistake-Proofing Simplified : An Indian Perspective
Author: Aryan Viswakarma
Publisher: Kojo Press
Total Pages: 200
Release: 2013-10-10
Genre: Business & Economics
ISBN: 8174890165

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A POWERFUL GUIDE to help you establish a culture of defect prevention by idea creation and team engagement. It shows how the habit of Mistake Proofing can be inculcated in to the DNA of the organisation. Drawing upon several years of research and hands on experience at various companies. Filled with more than 100 explicit EXAMPLES collected from diverse companies and day to day life, organised into a coherent framework of practical concepts that can be applied by managers both at Manufacturing and Service environment. ‘MISTAKE PROOFING SIMPLIFIED’ provides a master blueprint for a structured deployment and tips for sustenance of the program in a very simple yet effective manner. The book will help you understand the concept and develop your own strategy for step by step mechanism for a system towards ZERO DEFECT PROCESS.


Mistake Proofing for Lean Healthcare

Mistake Proofing for Lean Healthcare
Author: Samuel Carlson, MD
Publisher: CRC Press
Total Pages: 108
Release: 2017-07-27
Genre: Business & Economics
ISBN: 1482282135

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The principles of mistake proofing, long used to eliminate errors and defects across a range of industries, are now being applied in healthcare organizations around the world to help ensure patient safety, improve services, and eliminate waste.Mistake Proofing for Lean Healthcare is based on the definitive mistake-proofing philosophy and system dev


No Eraser Needed - Mistake Proofing Your Business

No Eraser Needed - Mistake Proofing Your Business
Author: Ronald L. Buckley
Publisher: Shady Brook Press
Total Pages: 140
Release: 2012-08-22
Genre: Business & Economics
ISBN: 9780972788113

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" ... a step-by-step process that can be used to help create a very efficient error-free organization that will be able to compete with the best of companies"--Page 7.


The Quality Toolbox

The Quality Toolbox
Author: Nancy Tague
Publisher: Quality Press
Total Pages: 625
Release: 2004-07-14
Genre: Business & Economics
ISBN: 1953079008

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The Quality Toolbox is a comprehensive reference to a variety of methods and techniques: those most commonly used for quality improvement, many less commonly used, and some created by the author and not available elsewhere. The reader will find the widely used seven basic quality control tools (for example, fishbone diagram, and Pareto chart) as well as the newer management and planning tools. Tools are included for generating and organizing ideas, evaluating ideas, analyzing processes, determining root causes, planning, and basic data-handling and statistics. The book is written and organized to be as simple as possible to use so that anyone can find and learn new tools without a teacher. Above all, this is an instruction book. The reader can learn new tools or, for familiar tools, discover new variations or applications. It also is a reference book, organized so that a half-remembered tool can be found and reviewed easily, and the right tool to solve a particular problem or achieve a specific goal can be quickly identified. With this book close at hand, a quality improvement team becomes capable of more efficient and effective work with less assistance from a trained quality consultant. Quality and training professionals also will find it a handy reference and quick way to expand their repertoire of tools, techniques, applications, and tricks. For this second edition, Tague added 34 tools and 18 variations. The "Quality Improvement Stories" chapter has been expanded to include detailed case studies from three Baldrige Award winners. An entirely new chapter, "Mega-Tools: Quality Management Systems," puts the tools into two contexts: the historical evolution of quality improvement and the quality management systems within which the tools are used. This edition liberally uses icons with each tool description to reinforce for the reader what kind of tool it is and where it is used within the improvement process.


Barriers and Accident Prevention

Barriers and Accident Prevention
Author: Erik Hollnagel
Publisher: Routledge
Total Pages: 213
Release: 2016-12-05
Genre: Transportation
ISBN: 1351955934

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Accidents are preventable, but only if they are correctly described and understood. Since the mid-1980s accidents have come to be seen as the consequence of complex interactions rather than simple threads of causes and effects. Yet progress in accident models has not been matched by advances in methods. The author's work in several fields (aviation, power production, traffic safety, healthcare) made it clear that there is a practical need for constructive methods and this book presents the experiences and the state-of-the-art. The focus of the book is on accident prevention rather than accident analysis and unlike other books, has a proactive rather than reactive approach. The emphasis on design rather than analysis is a trend also found in other fields. Features of the book include: -A classification of barrier functions and barrier systems that will enable the reader to appreciate the diversity of barriers and to make informed decisions for system changes. -A perspective on how the understanding of accidents (the accident model) largely determines how the analysis is done and what can be achieved. The book critically assesses three types of accident models (sequential, epidemiological, systemic) and compares their strengths and weaknesses. -A specific accident model that captures the full complexity of systemic accidents. One consequence is that accidents can be prevented through a combination of performance monitoring and barrier functions, rather than through the elimination or encapsulation of causes. -A clearly described methodology for barrier analysis and accident prevention. Written in an accessible style, Barriers and Accident Prevention is designed to provide a stimulating and practical guide for industry professionals familiar with the general ideas of accidents and human error. The book is directed at those involved with accident analysis and system safety, such as managers of safety departments, risk and safety consultants, human factors professionals, and accident investigators. It is applicable to all major application areas such as aviation, ground transportation, maritime, process industries, healthcare and hospitals, communication systems, and service providers.