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Environmental Barrier Coatings

Environmental Barrier Coatings
Author: Kang N. Lee
Publisher: MDPI
Total Pages: 168
Release: 2020-12-29
Genre: Science
ISBN: 3039365177

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The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.


Environmental Barrier Coatings

Environmental Barrier Coatings
Author: Kang N. Lee
Publisher:
Total Pages: 168
Release: 2020
Genre:
ISBN: 9783039365180

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The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high-temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium-aluminum-magnesium silicates (CMAS) deposits, thermal and thermo-mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.


Coatings for High-Temperature Structural Materials

Coatings for High-Temperature Structural Materials
Author: National Research Council
Publisher: National Academies Press
Total Pages: 102
Release: 1996-05-13
Genre: Technology & Engineering
ISBN: 0309176026

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This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.


High Temperature Coatings

High Temperature Coatings
Author: Sudhangshu Bose
Publisher: Butterworth-Heinemann
Total Pages: 418
Release: 2017-11-27
Genre: Technology & Engineering
ISBN: 0128047437

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High Temperature Coatings, Second Edition, demonstrates how to counteract the thermal effects of rapid corrosion and degradation of exposed materials and equipment that can occur under high operating temperatures. This is the first true practical guide on the use of thermally protective coatings for high-temperature applications, including the latest developments in materials used for protective coatings. It covers the make-up and behavior of such materials under thermal stress and the methods used for applying them to specific types of substrates, as well as invaluable advice on inspection and repair of existing thermal coatings. With his long experience in the aerospace gas turbine industry, the author has compiled the very latest in coating materials and coating technologies, as well as hard-to-find guidance on maintaining and repairing thermal coatings, including appropriate inspection protocols. The book is supplemented with the latest reference information and additional support to help readers find more application- and industry-type coatings specifications and uses. Offers an overview of the underlying fundamental concepts of thermally-protective coatings, including thermodynamics, energy kinetics, crystallography and equilibrium phases Covers essential chemistry and physics of underlying substrates, including steels, nickel-iron alloys, nickel-cobalt alloys and titanium alloys Provides detailed guidance on a wide variety of coating types, including those used against high temperature corrosion and oxidative degradation and thermal barrier coatings


Ceramic Matrix Composites

Ceramic Matrix Composites
Author: Narottam P. Bansal
Publisher: John Wiley & Sons
Total Pages: 725
Release: 2014-10-27
Genre: Technology & Engineering
ISBN: 1118832892

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This book is a comprehensive source of information on various aspects of ceramic matrix composites (CMC). It covers ceramic and carbon fibers; the fiber-matrix interface; processing, properties and industrial applications of various CMC systems; architecture, mechanical behavior at room and elevated temperatures, environmental effects and protective coatings, foreign object damage, modeling, life prediction, integration and joining. Each chapter in the book is written by specialists and internationally renowned researchers in the field. This book will provide state-of-the-art information on different aspects of CMCs. The book will be directed to researchers working in industry, academia, and national laboratories with interest and professional competence on CMCs. The book will also be useful to senior year and graduate students pursuing degrees in ceramic science and engineering, materials science and engineering, aeronautical, mechanical, and civil or aerospace engineering. Presents recent advances, new approaches and discusses new issues in the field, such as foreign object damage, life predictions, multiscale modeling based on probabilistic approaches, etc. Caters to the increasing interest in the application of ceramic matrix composites (CMC) materials in areas as diverse as aerospace, transport, energy, nuclear, and environment. CMCs are considered ans enabling technology for advanced aeropropulsion, space propulsion, space power, aerospace vehicles, space structures, as well as nuclear and chemical industries. Offers detailed descriptions of ceramic and carbon fibers; fiber-matrix interface; processing, properties and industrial applications of various CMC systems; architecture, mechanical behavior at room and elevated temperatures, environmental effects and protective coatings, foreign object damage, modeling, life prediction, integration/joining.


Smart Composite Coatings and Membranes

Smart Composite Coatings and Membranes
Author: Maria Fatima Montemor
Publisher: Elsevier
Total Pages: 491
Release: 2015-11-09
Genre: Technology & Engineering
ISBN: 1782422951

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Smart Composite Coatings and Membranes: Transport, Structural, Environmental and Energy Applications provides the latest information on the increase in demand for new smart materials for a wide array of different technological applications. The book comprehensively reviews the latest developments in smart composite materials used as membranes, barriers, and coatings, with a special focus on corrosion protection, transportation, structure, and the wide range of applications. Part one examines the properties, processing, and manufacture of smart composite materials, along with techniques for modeling the behavior of these materials, while other sections review the use of smart composite coatings in aerospace, marine, and metal structural applications, examine the protective properties and applications of smart composite coatings, and introduce specific low environmental impact and energy efficient applications, such as energy generation and storage, water management, and stone conservation. Explores the use of smart composite materials for coatings, barriers and membranes Comprehensively reviews the latest developments in smart composite materials, with a special focus on corrosion protection, transportation, structure, and the wide range of applications Examines the properties, processing, manufacture and behavior modeling of smart composite materials Focuses on applications that have an impact on more effective energy savings and efficiency, green-house emissions, and environmental protection


Life Prediction Issues in Thermal/Environmental Barrier Coatings in Ceramic Matrix Composites

Life Prediction Issues in Thermal/Environmental Barrier Coatings in Ceramic Matrix Composites
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
Total Pages: 34
Release: 2018-06-19
Genre:
ISBN: 9781721289769

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Issues and design requirements for the environmental barrier coating (EBC)/thermal barrier coating (TBC) life that are general and those specific to the NASA Ultra-Efficient Engine Technology (UEET) development program have been described. The current state and trend of the research, methods in vogue related to the failure analysis, and long-term behavior and life prediction of EBCITBC systems are reported. Also, the perceived failure mechanisms, variables, and related uncertainties governing the EBCITBC system life are summarized. A combined heat transfer and structural analysis approach based on the oxidation kinetics using the Arrhenius theory is proposed to develop a life prediction model for the EBC/TBC systems. Stochastic process-based reliability approach that includes the physical variables such as gas pressure, temperature, velocity, moisture content, crack density, oxygen content, etc., is suggested. Benefits of the reliability-based approach are also discussed in the report. Shah, Ashwin R. and Brewer, David N. and Murthy, Pappu L. N. Glenn Research Center NASA/TM-2001-211321, E-12967, NAS 1.15:211321


Ceramic Fibers and Coatings

Ceramic Fibers and Coatings
Author: Committee on Advanced Fibers for High-Temperature Ceramic Composites
Publisher: National Academies Press
Total Pages: 112
Release: 1998-05-05
Genre: Technology & Engineering
ISBN: 0309569036

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High-temperature ceramic fibers are the key components of ceramic matrix composites (CMCs). Ceramic fiber properties (strength, temperature and creep resistance, for example)-along with the debonding characteristics of their coatings-determine the properties of CMCs. This report outlines the state of the art in high-temperature ceramic fibers and coatings, assesses fibers and coatings in terms of future needs, and recommends promising avenues of research. CMCs are also discussed in this report to provide a context for discussing high-temperature ceramic fibers and coatings.


Handbook of Environmental Degradation of Materials

Handbook of Environmental Degradation of Materials
Author: Myer Kutz
Publisher: William Andrew
Total Pages: 934
Release: 2012-09-24
Genre: Medical
ISBN: 1437734553

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Nothing stays the same for ever. The environmental degradation and corrosion of materials is inevitable and affects most aspects of life. In industrial settings, this inescapable fact has very significant financial, safety and environmental implications. The Handbook of Environmental Degradation of Materials explains how to measure, analyse, and control environmental degradation for a wide range of industrial materials including metals, polymers, ceramics, concrete, wood and textiles exposed to environmental factors such as weather, seawater, and fire. Divided into sections which deal with analysis, types of degradation, protection and surface engineering respectively, the reader is introduced to the wide variety of environmental effects and what can be done to control them. The expert contributors to this book provide a wealth of insider knowledge and engineering knowhow, complementing their explanations and advice with Case Studies from areas such as pipelines, tankers, packaging and chemical processing equipment ensures that the reader understands the practical measures that can be put in place to save money, lives and the environment. The Handbook's broad scope introduces the reader to the effects of environmental degradation on a wide range of materials, including metals, plastics, concrete,wood and textiles For each type of material, the book describes the kind of degradation that effects it and how best to protect it Case Studies show how organizations from small consulting firms to corporate giants design and manufacture products that are more resistant to environmental effects


Handbook of Thermal Spray Technology

Handbook of Thermal Spray Technology
Author: Joseph R. Davis
Publisher: ASM International
Total Pages: 344
Release: 2004-01-01
Genre: Reference
ISBN: 0871707950

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This reference covers principles, processes, types of coatings, applications, performance, and testing and analysis of thermal spray technology. It will serve as an introduction and guide for those new to thermal spray, and as a reference for specifiers and users of thermal spray coatings and thermal spray experts. Coverage encompasses basics of th