Design Considerations For Toxic Chemical And Explosives Facilities PDF Download

The Explosive Components Facility (ECF) is to be a new major facility in the Sandia National Laboratories (SNL) Weapons Program. The ECF is a self-contained, secure site on SNL property and is surrounded by Kirtland Air Force Base which is located 6-1/2 miles east of downtown Albuquerque, New Mexico. The ECF will be dedicated to research, development, and testing of detonators, neutron generators, batteries, explosives, and other weapon components. It will have capabilities for conducting explosive test fires, gas gun testing, physical analyses, chemical analyses, electrical testing and ancillary explosive storage in magazines. The ECF complex is composed of a building covering an area of approximately 91,000 square feet, six exterior explosive service magazines and a remote test cell. Approximately 50% of the building space will be devoted to highly specialized laboratory and test areas, the other 50% of the building is considered nonhazardous. Critical to the laboratory and test areas are the blast-structural design consideration and operational considerations, particularly those concerning personnel access control, safety and environmental protection. This area will be decoupled from the rest of the building to the extent that routine tests will not be heard or felt in the administrative area of the building. While the ECF is designed in accordance with the DOE Explosives Safety Manual to mitigate any off-site blast effects, potential injuries or death to the ECF staff may result from an accidental detonation of explosive material within the facility. Therefore, reducing the risk of exposing operation personnel to hazardous and energetic material is paramount in the design of the ECF.