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Butadiene Production from n-Butane - Cost Analysis - Butadiene E11A

Butadiene Production from n-Butane - Cost Analysis - Butadiene E11A
Author: Intratec
Publisher: Intratec
Total Pages: 101
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of 1,3-Butadiene (BD) production from n-butane using a dehydrogenation process. The process examined is similar to CB&I Lummus Catadiene process. In the process, n-butane undergoes a dehydrogenation reaction generating a C4s stream containing 1,3-Butadiene. High purity 1,3-Butadiene is obtained after conventional separation steps and an extractive distillation, using n-methylpyrrolidone (NMP) as solvent. Unreacted butane and butenes recovered are recycled to the dehydrogenation. This report was developed based essentially on the following reference(s): (1) "Butadiene," Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Butadiene, General," Encyclopedia of Chemical Processing and Design Keywords: Houdry Catadiene, Sud-Chemie, Catalytic Dehydrogenation, BD, Fixed-Bed Reactor, BASF, NMP extraction


Butadiene Production from Butenes - Cost Analysis - Butadiene E21A

Butadiene Production from Butenes - Cost Analysis - Butadiene E21A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 52
Release: 2016-05-01
Genre: Business & Economics
ISBN: 1945324473

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This report presents a cost analysis of 1,3-Butadiene (BD) production from mixed butenes using an oxidative dehydrogenation process. The process examined is similar to TPC/UOP Oxo-D process. In this process, butenes are catalytically dehydrogenated to produce a crude butadiene stream which is further purified to the final Butadiene product. In the purification step, raffinate is obtained as by-product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Butadiene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Petrotex, Oxidative Dehydrogenation, BD, Fixed-Bed Reactor, BASF, NMP extraction


Butadiene Production from Crude C4s - Cost Analysis - Butadiene E61A

Butadiene Production from Crude C4s - Cost Analysis - Butadiene E61A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 52
Release: 2016-05-01
Genre: Business & Economics
ISBN: 1945324481

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This report presents a cost analysis of 1,3-Butadiene production from a crude C4s stream using an extraction process. The process examined is similar to BASF NMP process. In this process, raffinate-1 is generated as by-product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Butadiene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Extractive Distillation, Crude C4s, N-methylpyrrolidone, C4 Acetylene


Butadiene Production from Ethanol - Cost Analysis - Butadiene E31A

Butadiene Production from Ethanol - Cost Analysis - Butadiene E31A
Author: Intratec
Publisher: Intratec
Total Pages: 104
Release: 2017-06-01
Genre: Business & Economics
ISBN: 1641480815

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This report presents a cost analysis of 1,3-Butadiene (BD) production from hydrous ethanol This process consists of a two-stage reaction process. First, ethanol reacts to produce acetaldehyde and then, the acetaldehyde intermediate is reacted with ethanol to produce 1,3-Butadiene. Raffinate is generated as by-product in the process. This report was developed based essentially on the following reference(s): (1) Burla, J., et al., "Two-Step Production of 1,3-Butadiene from Ethanol", University of Pennsylvania, 2012 (2) US Patent 2403741, issued to Carbide & Carbon Chemicals in 1946 Keywords: Ethyl Alcohol, BD, Tubular Reactor, Fixed-Bed Reactor


Butadiene Production from Carbon Monoxide - Cost Analysis - Butadiene E71A

Butadiene Production from Carbon Monoxide - Cost Analysis - Butadiene E71A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2017-06-01
Genre: Business & Economics
ISBN: 1641480491

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This report presents a cost analysis of 1,3-Butadiene production from carbon monoxide using a two-step process The process examined is similar to LanzaTech/Invista process. First, carbon monoxide (CO) is fermented forming 2,3-butanediol (BDO). Then, BDO is catalytically converted to 1,3-Butadiene (BD). Methyl ethyl ketone (MEK) and ethanol are generated as by-products. This report was developed based essentially on the following reference(s): (1) US Patent 20130316412, issued to LanzaTech in 2013 (2) US Patent 9452963 issued to Toray Industries in 2016 Keywords: Orochem, SMB, PNNL, SK Innovation, CO-derived BDO, Bio-Butadiene, Thermo-Catalytic Conversion


Butadiene Production from Crude C4s - Cost Analysis - Butadiene E62A

Butadiene Production from Crude C4s - Cost Analysis - Butadiene E62A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2017-06-01
Genre: Business & Economics
ISBN: 1641480823

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This report presents a cost analysis of 1,3-Butadiene production from a crude C4s stream using an extraction process The process examined is similar to Nippon Zeon's crude C4 extractive distillation process. In this process, dimethyl-formamide is used as a solvent in order to extract 1,3-Butadiene from the crude C4 stream, also producing fuel byproduct. This report was developed based essentially on the following reference(s): Keywords: Extractive Distillation, Crude C4s, dimethyl-formamide, C4 Acetylene


Butanediol Production from Butadiene - Cost Analysis - Butanediol E51A

Butanediol Production from Butadiene - Cost Analysis - Butanediol E51A
Author: Intratec
Publisher: Intratec
Total Pages: 102
Release: 2019-09-17
Genre: Business & Economics
ISBN:

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This report presents a cost analysis of 1,4-Butanediol (BDO) production from butadiene (BD). The process examined is similar to Mitsubishi Chemical process. This report was developed based essentially on the following reference(s): CA Patent 2215544, issued to Mitsubishi Chemical in 1998 Keywords: Acetoxylation, Acetic Acid


Butenes Production from Ethylene - Cost Analysis - Butene E11A

Butenes Production from Ethylene - Cost Analysis - Butene E11A
Author: Intratec
Publisher: Intratec Solutions
Total Pages: 52
Release: 2016-03-09
Genre: Business & Economics
ISBN: 1945324341

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This report presents a cost analysis of Butenes production from ethylene using a dimerization process. The process examined is similar to CB&I Lummus Ethylene Dimerization Technology. In this process, gasoline and fuel oil are generated as by-products. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): US Patent 4242531, issued to Phillips Petroleum Company in 1980 Keywords: Olefins Dimerization, Ethene, Butylene, n-Butene, 2-Butene, Loop Reactor


Ethylene Production via Steam Cracking of n-Butane - Cost Analysis - Ethylene E41A

Ethylene Production via Steam Cracking of n-Butane - Cost Analysis - Ethylene E41A
Author: Intratec
Publisher: Intratec
Total Pages: 103
Release: 2017-06-01
Genre: Business & Economics
ISBN: 1641480084

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This report presents a cost analysis of polymer grade (PG) Ethylene production from n-butane feedstock using a typical steam cracking process In this process, n-butane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to Ethylene, the process also generates polymer grade propylene, butadiene. Raffinate-1 and pygas as by-products. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W