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The Automotive Body Manufacturing Systems and Processes

The Automotive Body Manufacturing Systems and Processes
Author: Mohammed A. Omar
Publisher: John Wiley & Sons
Total Pages: 407
Release: 2011-02-14
Genre: Technology & Engineering
ISBN: 0470976330

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A comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique. The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact. Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting lines Gives complete information on automotive production costing as well as the supplier selection process Covers systems from the operational perspective, describing the aggregate and master production planning Details technical aspects of flexible automotive manufacturing lines Methodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elements Features topic-related questions with answers on a companion website


Manufacturing System and Process Development for Vehicle Assembly

Manufacturing System and Process Development for Vehicle Assembly
Author: He Tang
Publisher: SAE International
Total Pages: 358
Release: 2017-12-20
Genre: Technology & Engineering
ISBN: 0768083478

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The evolution and execution of automotive manufacturing are explored in this fundamental manual. It is an excellent reference for entry level manufacturing engineers and also serves as a training guide for nonmanufacturing professionals. The book covers the major areas of vehicle assembly manufacturing and addresses common approaches and procedures of the development process. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author draws on his experience in both theory and application to fill the gap between academic research and industrial practices. This concisely written, comprehensive review discusses the sophisticated principles and concepts of automotive manufacturing from development to applications and includes: 250 illustrations and 90 tables. End-of-chapter review questions. Research topics for in-depth case studies, literature reviews, and/or course projects. Analytical problems for additional practice. Directly extracted and summarized from automotive manufacturing practices, this book serves as an essential manual. The subject is complemented by the author’s first book, Automotive Vehicle Assembly Processes and Operations Management, which provides even greater depth to the complex endeavor of modern automotive manufacturing.


The Complete Book on Production of Automobile Components & Allied Products

The Complete Book on Production of Automobile Components & Allied Products
Author: B.P. Bhardwaj
Publisher: NIIR PROJECT CONSULTANCY SERVICES
Total Pages: 505
Release: 2014-01-01
Genre: Technology & Engineering
ISBN: 938103933X

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The Complete Book on Production of Automobile Components & Allied Products (Engine Parts, Piston, Pin, Piston Ring, Valve, Control Cable, Engine Mounting, Auto Lock, Disc Brake, Drum, Gear, Leaf Spring, Shock Absorber, Silencer, Chain, Cylinder Block, Chassis, Battery, Tyre & Flaps) The rapid urbanization, coupled with an overwhelming growth in the middle class population, has created a market that is extremely conducive for the automobile industry to flourish. It is inferred from the demand, the investment in the automobile industry is estimated at over hundredths of billions in the vehicles and auto components segment. The auto market is thought to be made primarily of automakers, but auto parts makes up another lucrative sector of the market. The major areas of auto parts manufacturing are: Original Equipment Manufacturers (OEMs) - The big auto manufacturers do produce some of their own parts, but they can't produce every part and component that goes into a new vehicle; Replacement Parts Production and Distribution - These are the parts that are replaced after the purchase of a vehicle. The book provides a characterization of vehicles, including structure, load, fuel used, requirement of various components, fabrication and so on. It will prove to be a layman’s guide and is highly recommended to entrepreneurs, existing units who wants to diversify in production of automobile and allied products, research centers, professionals and libraries, as it contains information related to manufacturing of integral parts of an automobile and practices followed in the finishing of the products. The topics covered in the book are: Classification of vehicles on the basis of load, fuel used and their parts; Material used in the manufacturing of automobile (Metals, Alloys, Polymers etc.); Technology used; Use of Aluminium in Automobiles; Use of Plastics in Automobiles; Manufacturing practices for Engine Parts(Auto Piston, Pins, Piston ring, Lead Storage Battery, Valve & Valve Seat, Automobile Silencer, Automobile Chain, Cylinder Block, Automobile Control Cable, Engine Mounting PAD, Auto Locks etc.); Manufacturing of Automobile Chassis, Disc Brake, Brake Drum, Gear, Gear Blank, Leaf Spring, Shock Absorbers, Automobile Tyres; Heat Treatment System for Automobile Parts; Forging Technology (Open Die Forging Process, Close Die Forging Process, Designing of forged parts) and Painting Technology(Conversion Coating, NAD Finishes, Aluminium Flake Orientation, Opacity, Gloss, Electro Powder Coating, Spot Repair, Electrostatic Spray etc.) for automobile parts; Scab Corrosion Test, Peel Resistance. TAGS Accessories & Spares Manufacturing Plant, Auto Body Parts, Auto components industry, Auto Components, Auto Industry in India, Auto Parts Business Opportunities, Auto parts business start up, Auto parts making machine factory, Auto parts making Small Business Manufacturing, Auto parts manufacturing Business, Auto Parts, Auto spare parts business plan, Automobile Based Profitable Projects, Automobile Based Small Scale Industries Projects, Automobile business ideas in India, Automobile Components & Allied Products, Automobile Industry in India, Automobile industry Technology book, Automobile Industry, Automobile manufacturing Industry in India, Automobile Parts and Spares Business, Automobile Processing Projects, Automobile spare parts business plan, Automobile spare parts business, Automotive Components, Best Automotive Business Opportunities & ideas, Best automotive business to start, Best small and cottage scale industries, Book on Production of Automobile Components, Business consultancy, Business consultant, Business guidance to clients, Business guidance for automobile industry, Business Plan for a Startup Business, Business start-up, Car Parts, Forging technology of automobile parts, Great Opportunity for Startup, Highly Profitable Automobile Business Ideas, How to start a successful automobile business, How to Start a Used Auto Parts Business, How to Start an Auto Parts Store Small Business, How to start an automobile components business?, How to start auto parts Production Business, How to start automobile business, How to start automobile Industry in India, How to start automobile spare parts business in India, Indian Automobile Industry, Manufacturing of Auto Locks, Manufacturing of Auto Piston, Manufacturing of Automobile Chain, Manufacturing of automobile chassis, Manufacturing of Automobile Control Cable, Manufacturing of Automobile Silencer, Manufacturing of Cylinder Block, Manufacturing of Cylinder Linear, Manufacturing of engine parts, Manufacturing of Lead Storage Battery, Manufacturing of Pins for Automobiles, Manufacturing of Piston Ring, Manufacturing of Valve and Valve Seat, Manufacturing Process of Automobiles Tyres, Materials used in automobiles, Most Profitable automobile manufacturing Business Ideas, New small scale ideas in automobile industry, Painting technology of automobiles, Preparation of Project Profiles, Process technology books, Profitable Small Scale Auto parts Manufacturing, Project for startups, Project identification and selection, Replacement Parts, Setting up and opening your automobile Business, Small business ideas in automobile field, Small scale Auto parts production line, Small Scale Automobile Business Ideas, Small Scale automobile components manufacturing Projects, Small scale Commercial Auto parts making, Small Start-up Business Project, Spare Parts, Start Up India, Stand Up India, Starting an auto parts manufacturing Business, Start-up Business Plan for automobile industry, Startup ideas, Startup Project for automobile components industry, Technology for automobiles, Three Wheeler and Four Wheeler Parts, Tractor Parts, Motorcycle Parts, Two Wheeler, Use of aluminium in automobiles, Use of plastics in automobiles, Ways to Jump-Start the Auto Business


U.S. Automotive Industry

U.S. Automotive Industry
Author: Stephen Cooney
Publisher: Nova Publishers
Total Pages: 192
Release: 2007
Genre: Business & Economics
ISBN: 9781600211300

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Over one million Americans are employed in manufacturing motor vehicles, equipment and parts. But the industry has changed dramatically since the U.S. "Big Three" motor vehicle corporations (General Motors, Ford and Chrysler) produced the overwhelming majority of cars and light trucks sold in the United States, and directly employed many people themselves. By 2003, most passenger cars sold in the U.S. market were either imported or manufactured by foreign-based producers at new North American plants (so-called "transplant" facilities). The Big Three now dominate only in light trucks, and are also now being challenged there by the foreign brands. The Big Three have shed about 600,000 U.S. jobs since 1980, while about one-quarter of Americans employed in automotive manufacturing (nearly 300,000) work for the foreign-owned companies. It is clear that the U.S. automotive industry has undergone many drastic changes that have had a net adverse effect on American interests. This book examines the causes of these changes. Congressional acts, increasingly stringent emission laws, the effects of NAFTA, labour unions and globalisation are all within the scope of this book.


The Global Automotive Industry

The Global Automotive Industry
Author: Paul Nieuwenhuis
Publisher: John Wiley & Sons
Total Pages: 256
Release: 2015-10-12
Genre: Technology & Engineering
ISBN: 111880239X

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The automotive industry is still one of the world's largest manufacturing sectors, but it suffers from being very technology-focused as well as being relatively short-term focused. There is little emphasis within the industry and its consultancy and analyst supply network on the broader social and economic impacts of automobility and of the sector that provides it. The Global Automotive Industry addresses this need and is a first port of call for any academic, official or consultant wanting an overview of the state of the industry. An international team of specialist researchers, both from academia and business, review and analyse the key issues that make vehicle manufacturing still the world’s premier manufacturing sector, closely tied in with the fortunes of both established and newly emerging economies. In doing so, it covers issues related to manufacturing, both established practices as well as new developments; issues relating to distribution, marketing and retail, vehicle technologies and regulatory trends; and, crucially, labour practices and the people who build cars. In all this it explains both how the current situation arose and also likely future trajectories both in terms of social and regulatory trends, as the technological, marketing and labour practice responses to those, leading in many cases to the development of new business models. Key features Provides a global overview of the automotive industry, covering its current state and considering future challenges Contains contributions from international specialists in the automotive sector Presents current research and sets this in an historical and broader industry context Covers threats to the industry, including globalization, economic and environmental sustainability The Global Automotive Industry is a must-have reference for researchers and practitioners in the automotive industry and is an excellent source of information for business schools, governments, and graduate and undergraduate students in automotive engineering.


Automotive Vehicle Assembly Processes and Operations Management

Automotive Vehicle Assembly Processes and Operations Management
Author: He Tang
Publisher: SAE International
Total Pages: 296
Release: 2017-01-30
Genre: Technology & Engineering
ISBN: 0768083397

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Proven technologies and processes are explored in this examination of modern automotive manufacturing. Fundamentals and applications, as well as new advances are discussed as the author bridges the gap between academic research and industrial practice. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author presents a concise understanding that reflects both technical and managerial perspectives with the aim of providing improvement through practical methods. Each chapter includes review questions and research topics, and, in addition, analysis problems are often included that comprehensively address: • Automotive Industry and Competition • Manufacturing Operations • Joining and Paint Processes • Production Operations and Quality Management • Performance Improvement Directly extracted and summarized from automotive manufacturing practices, this book serves as a fundamental manual. The subject is complemented by the author’s second book, Manufacturing System and Process Development for Vehicle Assembly, which provides even greater depth to the subject of modern automotive manufacturing.


Advances in Automotive Production Technology – Theory and Application

Advances in Automotive Production Technology – Theory and Application
Author: Philipp Weißgraeber
Publisher: Springer Nature
Total Pages: 497
Release: 2021-06-01
Genre: Technology & Engineering
ISBN: 3662629623

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This volume of the series ARENA2036 compiles the outcomes of the first Stuttgart Conference on Automotive Production (SCAP2020). It contains peer-reviewed contributions from a theoretical as well as practical vantage point and is topically structured according to the following four sections: It discusses (I) Novel Approaches for Efficient Production and Assembly Planning, (II) Smart Production Systems and Data Services, (III) Advances in Manufacturing Processes and Materials, and (IV) New Concepts for Autonomous, Collaborative Intralogistics. Given the restrictive circumstances of 2020, the conference was held as a fully digital event divided into two parts. It opened with a pre-week, allowing everyone to peruse the scientific contributions at their own pace, followed by a two-day live event that enabled experts from the sciences and the industry to engage in various discussions. The conference has proven itself as an insightful forum that allowed for an expertly exchange regarding the pivotal Advances in Automotive Production and Technology.


Automotive Production Systems and Standardisation

Automotive Production Systems and Standardisation
Author: Constanze Clarke
Publisher: Springer Science & Business Media
Total Pages: 244
Release: 2006-03-30
Genre: Business & Economics
ISBN: 3790816280

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In January 2000, Mercedes-Benz started to implement the Mercedes-Benz Prod- tion System (MPS) throughout its world-wide passenger car plants. This event is exemplary of a trend within the automotive industry: the creation and introduction of company-specific standardised production systems. It gradually emerged with the introduction of the Chrysler Operating System (COS) in the mid-1990s and represents a distinct step in the process towards implementing the universal pr- ciples of lean thinking as propagated by the MIT-study. For the academic field of industrial sociology and labour policy, the emergence of this trend seems to mark a new stage in the evolution of the debate about production systems in the auto- tive industry (Jürgens 2002:2), particularly as it seems to undermine the stand of the critics of the one-best way model (Boyer and Freyssenet 1995). The introduction of company-level standardised production systems marks the starting point of the present study. At the core of it is a case study about the M- cedes Benz Production System (MPS).


Automotive Fuel Economy

Automotive Fuel Economy
Author: National Research Council
Publisher: National Academies Press
Total Pages: 280
Release: 1992-02-01
Genre: Transportation
ISBN: 0309045304

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This volume presents realistic estimates for the level of fuel economy that is achievable in the next decade for cars and light trucks made in the United States and Canada. A source of objective and comprehensive information on the topic, this book takes into account real-world factors such as the financial conditions in the automotive industry, costs and benefits to consumers, and marketability of high-efficiency vehicles. The committee is composed of experts from the fields of science, technology, finance, and regulation and offers practical evaluations of technological improvements that could contribute to increased fuel efficiency. The volume also examines potential barriers to improvement, such as high production costs, regulations on safety and emissions, and consumer preferences. This practical book is of considerable interest to car and light truck manufacturers, policymakers, federal and state agencies, and the public.


Operations Management in Automotive Industries

Operations Management in Automotive Industries
Author: Marco Gobetto
Publisher: Springer Science & Business Media
Total Pages: 258
Release: 2013-10-23
Genre: Technology & Engineering
ISBN: 9400775938

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This book has proved its worth over the years as a text for courses in Production Management at the Faculty of Automotive Engineering in Turin, Italy, but deserves a wider audience as it presents a compendium of basics on Industrial Management, since it covers all major topics required. It treats all subjects from product development and “make or buy”-decision strategies to the manufacturing systems setting and management through analysis of the main resources needed in production and finally exploring the supply chain management and the procurement techniques. The very last chapter recapitulates the previous ones by analysing key management indicators to pursue the value creation that is the real purpose of every industrial enterprise. As an appendix, a specific chapter is dedicated to the basics of production management where all main relevant definitions, techniques and criteria are treated, including some numerical examples, in order to provide an adequate foundation for understanding the other chapters. This book will be of use not only to Automotive Engineering students but a wide range of readers who wish to gain insight in the world of automotive engineering and the automotive industry in general.