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Automotive Process Audits

Automotive Process Audits
Author: D. H. Stamatis
Publisher: CRC Press
Total Pages: 293
Release: 2021-04-29
Genre: Technology & Engineering
ISBN: 100038232X

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With a detailed discussion on the preparation and tools needed for an automotive process audit, this book addresses the fundamental issues and concerns by focusing on two objectives: explaining the methods and tools used in the process for the organization, and provide a reference or manual for dealing with documenting quality issues. This book addresses the fundamental issues and concerns for a successful automotive process audit and details specifically how to prepare for it. It presents a complete assessment of what an organization must do to earn certification in ISO standards, industry standards, and customer-specific requirements. It also focuses on the efficiency of resources within an organization so that an audit can be successful and describes the methodologies to optimize the process by knowing what to do, what to say, and how to prove it. A road map is offered for the "process audit" and the "layered audit," and defines a clear distinction between the preparation details for each. This book is intended for those that conduct audits, those who are interested in auditing, and those who are being audited. It specifically addresses how to prepare for an automotive process audit for readers who are involved in quality, manufacturing, and operations management, and those who work with suppliers.


Automotive Audits

Automotive Audits
Author: D. H. Stamatis
Publisher: CRC Press
Total Pages: 207
Release: 2021-03-16
Genre: Technology & Engineering
ISBN: 100034794X

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This book addresses the essentials of an automotive audit which is required by all automotive suppliers world-wide. They are based on customer specific requirements, ISO standards, and Industry specifications. This book covers both the mandated documents and records that are necessary for compliance, with an extensive discussion on Layered Process Audits and distance auditing. The book addresses the six standards for certification in one volume. It explains “why” and “how” an effective audit should be carried out. It identifies the key indicators for a culture change with an audit, explains the “process audit” at length, discusses the rationale for Layered Process audits and summarizes all the mandatory documents and records for all standards and requirements. The book covers the issue of risk in auditing and emphasizes the role of a “checklist” in the preparation process. This book is for those that conduct audits, those that are interested in auditing, and those being audited. It specifically addresses automotive OEMs and their supplier base but is also of interest to anyone wanting information on auditing.


Automotive Internal Auditor Pocket Guide

Automotive Internal Auditor Pocket Guide
Author: Roderick A. Munro
Publisher: Quality Press
Total Pages: 245
Release: 2004-06-30
Genre: Business & Economics
ISBN: 1636940641

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This pocket guide is an essential resource for anyone in the automotive industry. It's designed to be used as a reference manual for conducting internal audits to ISO/TS 16949:2002 using a new process approach. The book will assist internal auditors with planning and performing process audits in order to become more effective as an auditor and satisfy top management, auditees, and external customers. It includes practical case studies, the bodies of knowledge for the ASQ CQIA and CQA certifications, a glossary of terms, and a list of acronyms. "When my former company arranged internal auditor training, I received this handbook. We were able to set up our programs and for the first two audits we maintained a very good score, as I remember no majors or minors. I have used and abused this book and am planning to order a replacement. I would not want to be without it in my field...it is an easy to use guide on the floor." A reader in New Bedford, MA


Practical Auditing Techniques for ISO/TS-16949

Practical Auditing Techniques for ISO/TS-16949
Author: Raymond Ness
Publisher: iUniverse
Total Pages: 110
Release: 2003
Genre: Business & Economics
ISBN: 0595273122

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A pragmatic approach to the field of auditing for automotive industry auditors. This book is also helpful to educate internal auditors and anyone who is involved with automotive production worldwide. The contents are to the international specification from Geneva, Switzerland IOS. The book is aimed for those personnel in the technical field. It is a step-by-step format with anecdotal references to actual occurrences from real experience in the auditing field.


The ISO/TS 16949 Auditor Handbook

The ISO/TS 16949 Auditor Handbook
Author: Chad Kymal
Publisher: Paton Professional
Total Pages: 330
Release: 2007
Genre: Business & Economics
ISBN: 9781932828139

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Automotive System Safety

Automotive System Safety
Author: Joseph D. Miller
Publisher: John Wiley & Sons
Total Pages: 240
Release: 2019-12-09
Genre: Technology & Engineering
ISBN: 1119579678

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Contains practical insights into automotive system safety with a focus on corporate safety organization and safety management Functional Safety has become important and mandated in the automotive industry by inclusion of ISO 26262 in OEM requirements to suppliers. This unique and practical guide is geared toward helping small and large automotive companies, and the managers and engineers in those companies, improve automotive system safety. Based on the author’s experience within the field, it is a useful tool for marketing, sales, and business development professionals to understand and converse knowledgeably with customers and prospects. Automotive System Safety: Critical Considerations for Engineering and Effective Management teaches readers how to incorporate automotive system safety efficiently into an organization. Chapters cover: Safety Expectations for Consumers, OEMs, and Tier 1 Suppliers; System Safety vs. Functional Safety; Safety Audits and Assessments; Safety Culture; and Lifecycle Safety. Sections on Determining Risk; Risk Reduction; and Safety of the Intended Function are also presented. In addition, the book discusses causes of safety recalls; how to use metrics as differentiators to win business; criteria for a successful safety organization; and more. Discusses Safety of the Intended Function (SOTIF), with a chapter about an emerging standard (SOTIF, ISO PAS 21448), which is for handling the development of autonomous vehicles Helps safety managers, engineers, directors, and marketing professionals improve their knowledge of the process of FS standards Aimed at helping automotive companies—big and small—and their employees improve system safety Covers auditing and the use of metrics Automotive System Safety: Critical Considerations for Engineering and Effective Management is an excellent book for anyone who oversees the safety and development of automobiles. It will also benefit those who sell and market vehicles to prospective customers.


QS-9000 Handbook

QS-9000 Handbook
Author: Jayanta Bandyopadhyay
Publisher: CRC Press
Total Pages: 260
Release: 1996-04-01
Genre: Business & Economics
ISBN: 9781574440119

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Here is a survival strategy for suppliers to the automotive industry. With QS-9000 serving as the new harmonized quality systems requirement of internal and external suppliers for Chrysler, Ford, General Motors, as well as other automobile and truck manufacturers and assemblers, the QS-9000 Handbook is your practical guide for achieving registration. Any company that wishes to achieve registration, must provide evidence of quality production to third-party audits of the registrar. The QS-9000 Handbook will do just that as well as show you how to document your quality systems, train personnel in quality, and improve the effectiveness of any independent quality assurance functions inside your operation.


Automotive Production Systems and Standardisation

Automotive Production Systems and Standardisation
Author: Constanze Clarke
Publisher: Springer Science & Business Media
Total Pages: 244
Release: 2006-03-30
Genre: Business & Economics
ISBN: 3790816280

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In January 2000, Mercedes-Benz started to implement the Mercedes-Benz Prod- tion System (MPS) throughout its world-wide passenger car plants. This event is exemplary of a trend within the automotive industry: the creation and introduction of company-specific standardised production systems. It gradually emerged with the introduction of the Chrysler Operating System (COS) in the mid-1990s and represents a distinct step in the process towards implementing the universal pr- ciples of lean thinking as propagated by the MIT-study. For the academic field of industrial sociology and labour policy, the emergence of this trend seems to mark a new stage in the evolution of the debate about production systems in the auto- tive industry (Jürgens 2002:2), particularly as it seems to undermine the stand of the critics of the one-best way model (Boyer and Freyssenet 1995). The introduction of company-level standardised production systems marks the starting point of the present study. At the core of it is a case study about the M- cedes Benz Production System (MPS).


Quality Audits for Improved Performance

Quality Audits for Improved Performance
Author: Dennis R. Arter
Publisher: Quality Press
Total Pages: 195
Release: 2003-01-01
Genre: Business & Economics
ISBN: 0873895703

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This book is an excellent reference for learning and applying basic quality auditing principles. Examples and checklists throughout the book help make this one of the best single-source reference guides. Quality practitioners, registrars, and those preparing for certification exams will find this book to be a useful tool. the new edition expands on established techniques and addresses both internal and supplier auditing as it relates to any quality management system, including ISO 9001, GMP, automotive, and others.


Third-party Quality Management Audits for Automotive Component Manufacturing

Third-party Quality Management Audits for Automotive Component Manufacturing
Author: Christopher Kluse
Publisher:
Total Pages: 115
Release: 2012
Genre: Audit
ISBN:

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Third-party quality audits have been a continued practice within the manufacturing community since release of the ISO 9000 standard in 1987. In recent times, many within the manufacturing industry are questioning the value of the audit process. (Sayle, 1995, Sayle 1999, Douglas, 2000, Gordon, 2000, Dalgleish 2006) Consequently, a need exists to better understand the impacts and perceptions of the third-party auditing process. This research used a grounded theory approach to explore the following question: How do management representatives perceive the third-party audit process? HASH(0x90f6a20) Collection of data consisted of 25 in-depth interviews taken from management representatives within the automotive industry. Job titles of subjects included Quality Director, Quality Manager, and Quality Engineer. HASH(0x90f6b40) Results of the research include (a) the third-party audit process is adequate to assess an organization's quality management system against the ISO/TS16949 standard, (b) the third-party audit process fails to add tangible value for the organization, (c) the relationship between the auditor (registrar) and auditee (organization) represents a significant conflict of interest, (d) the continued audit cycle is redundant and offers diminishing value, and (e) mature organizations fail to benefit from the third-party audit process. Results substantiate the views offered by Sayle (1995 & 1999), Douglas (2000), Gordon (2001), Karapetrovic and Willborn (2002), Beckmerhagen, Berg, Karapetrovic, and Willborn (2004), and Dalgleish (2006). Furthermore, a final model is offered to depict the fundamental changes recommended to improve the audit process. Suggestions for further research include (a) conducting a quantitative study to demonstrate the financial impact of the third-party audit process; (b) determining if an organization's quality and customer performance improves over time after becoming ISO/TS certified; (c) conducting a quantitative study of management representatives within the automotive community to determine the percentage that support third-party audit process; (d) completing a case study on a successful, profitable non-ISO-certified manufacturing organization; (e) conducting a Delphi study on the Kluse Utopian Third-Party Audit Model; and (f) investigating alternatives to the audit process as a method to determine QMS compliance and effectiveness. Additionally a future researcher may seek to understand how factors such as human resources practices, organizational climate and knowledge management affect an organizations quality-related performance.