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Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming

Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming
Author: Ping Hu
Publisher: Springer Science & Business Media
Total Pages: 218
Release: 2012-07-23
Genre: Technology & Engineering
ISBN: 1447140990

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Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: the forming process, constitutive equations, hot boundary constraint treatment, and hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software for sheet metal forming, are provided, as well as a discussion of key issues, such as hot formability with quenching process, die design and cooling channel design in die, and formability experiments. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming will enable readers to develop an advanced knowledge of hot forming, as well as to apply hot forming theories, calculation methods and key techniques to direct their die design. It is therefore a useful reference for students and researchers, as well as automotive engineers.


Sheet Metal Forming Processes

Sheet Metal Forming Processes
Author: Dorel Banabic
Publisher: Springer Science & Business Media
Total Pages: 312
Release: 2010-06-21
Genre: Technology & Engineering
ISBN: 3540881131

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The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.


Materials Testing for the Metal Forming Industry

Materials Testing for the Metal Forming Industry
Author: Klaus Pöhlandt
Publisher: Springer Science & Business Media
Total Pages: 239
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 3642502415

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This book is addressed to both research scientists at universities and technical institutes and to engineers in the metal forming industry. It is based upon the author's experience as head of the Materials Science Department of the In stitut fUr Umformtechnik at the University of Stuttgart. The book deals with materials testing for the special demands of the metal for ming industry. The general methods of materials testing, as far as they are not directly related to metal forming, are not considered in detail since many books are available on this subject. Emphasis is put on the determination of processing properties of metallic materials in metal forming, i. e. the forming behavior. This includes the evaluation of stress-strain curves by tensile, up setting or torsion tests as well as determining the limits of formability. Among these subjects, special emphasis has been laid upon recent developments in the field of compression and torsion testing. The transferability of test results is discussed. Some testing methods for the functional properties of workpieces in the final state after metal forming are described. Finally, methods of testing tool materials for bulk metal forming are treated. Testing methods for surface properties and tribological parameters have not been included. The emphasis is put on the deformation of the specimens. Prob lems related to the testing machines and measuring techniques as well as the use of computers are only considered in very few cases deemed necessary.


Sheet Bulk Metal Forming

Sheet Bulk Metal Forming
Author: Marion Merklein
Publisher: Springer Nature
Total Pages: 601
Release: 2020-11-04
Genre: Technology & Engineering
ISBN: 3030619028

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This book presents the findings of research projects from the Transregional Collaborative Research Centre 73. These proceedings are the result of years of research into sheet–bulk metal forming. The book discusses the challenges posed by simulating sheet–bulk metal forming. It takes into account the different phenomena characteristic to both sheet and bulk forming fields, and explores the demands this makes on modelling the processes. It then summarizes the research, and presents from a practitioner's point of view. This means the book is of interest to and helps both academics and industrial engineers within the field of sheet–bulk metal forming.


Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes
Author: Marta C. Oliveira
Publisher: MDPI
Total Pages: 254
Release: 2020-04-22
Genre: Technology & Engineering
ISBN: 3039285564

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.


Sheet Metal Forming Optimization

Sheet Metal Forming Optimization
Author: Ganesh M. Kakandikar
Publisher: CRC Press
Total Pages: 248
Release: 2017-10-16
Genre: Science
ISBN: 149879615X

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Automotive and aerospace components, utensils, and many other products are manufactured by a forming/drawing process on press machines of very thin sheet metal, 0.8 to 1.2 mm. It is imperative to study the effect of all involved parameters on output of this type of manufacturing process. This book offers the readers with application and suitability of various evolutionary, swarm, and bio-inspired optimization algorithms for sheet metal forming processes. Book initiates by presenting basics of metal forming, formability followed by discussion of process parameters in detail, prominent modes of failure, basics of optimization and various bioinspired approaches followed by optimization studies on various industrial components applying bioinspired optimization algorithms. Key Features: • Focus on description of basic investigation of metal forming, as well as evolutionary optimization • Presentation of innovative optimization methodologies to close the gap between those formulations and industrial problems, aimed at industrial professionals • Includes mathematical modeling of drawing/forming process • Discusses key performance parameters, such as Thinning, Fracture, and Wrinkling • Includes both numerical and experimental analysis


Metal Forming Analysis

Metal Forming Analysis
Author: R. H. Wagoner
Publisher: Cambridge University Press
Total Pages: 396
Release: 2001-05-07
Genre: Mathematics
ISBN: 9780521642675

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This 2001 book describes the most important numerical techniques for simulating metal forming operations.


Advanced Methods in Material Forming

Advanced Methods in Material Forming
Author: Dorel Banabic
Publisher: Springer Science & Business Media
Total Pages: 363
Release: 2007-05-16
Genre: Technology & Engineering
ISBN: 3540698450

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This book contains the most relevant papers presented in the International Conference on Materials Forming, ESAFORM 2005. It gathers selected plenary and keynote papers presented in the conference, offering an up-to-date synthesis of the academic and industrial research in the fields of physical and numerical modeling of materials forming processes.