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Kanban-Controlled Manufacturing Systems

Kanban-Controlled Manufacturing Systems
Author: Georg Krieg
Publisher: Springer Science & Business Media
Total Pages: 243
Release: 2006-03-30
Genre: Business & Economics
ISBN: 3540271465

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5th Werner Kern Award for Productivity Research 2005 Kanban control systems bear a great potential to significantly improve operations. A company may reap the full benefits of kanban control only after determining an optimal or near-optimal system configuration. To do that, methods are needed to evaluate the performance and operating costs of individual system configurations. We propose an innovative construction-kit approach that enables us to build stochastic analytical models of a large class of single- and multi-product kanban systems. The presented construction-kit approach may be extended and augmented in various directions.


Stochastic Modeling of Manufacturing Systems

Stochastic Modeling of Manufacturing Systems
Author: George Liberopoulos
Publisher: Springer Science & Business Media
Total Pages: 380
Release: 2005-08-22
Genre: Business & Economics
ISBN: 9783540265795

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Manufacturing systems rarely perform exactly as expected and predicted. Unexpected events, such as order changes, equipment failures and product defects, affect the performance of the system and complicate decision-making. This volume is devoted to the development of analytical methods aiming at responding to variability in a way that limits its corrupting effects on system performance. The book includes fifteen novel chapters that mostly focus on the development and analysis of performance evaluation models of manufacturing systems using decomposition-based methods, Markovian and queuing analysis, simulation, and inventory control approaches. They are organized into four distinct sections to reflect their shared viewpoints: factory design, unreliable production lines, queuing network models, production planning and assembly.


Manufacturing Systems Control Design

Manufacturing Systems Control Design
Author: Stjepan Bogdan
Publisher: Springer
Total Pages: 298
Release: 2009-10-12
Genre: Technology & Engineering
ISBN: 9781848008816

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This book covers all the steps from identification of operations and resources to the transformation of virtual models into real-world algorithms. The matrix-based approach presented here is a solution to the real-time application of control in discrete event systems and flexible manufacturing systems (FMS), and offers a sound practical basis for the design of controllers for manufacturing systems.


Modeling Manufacturing Systems

Modeling Manufacturing Systems
Author: Paolo Brandimarte
Publisher: Springer Science & Business Media
Total Pages: 221
Release: 2013-03-09
Genre: Technology & Engineering
ISBN: 3662038536

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Advanced modeling techniques are a necessary tool in order to design and manage manufacturing systems effectively. This book contains a set of tutorial chapters on topics ranging from aggregate production planning to real time control, including predictive and reactive scheduling, flow management in assembly systems, simulation of robotic cells, design of manufacturing systems under uncertainty and a historical perspective on production management philosophies. The book will be of interest both to researchers and practitioners, including graduate students in Manufacturing Engineering and Operations Research.


Production and Inventory Control of a Multi-item Multi-stage Manufacturing System

Production and Inventory Control of a Multi-item Multi-stage Manufacturing System
Author: Syed Zia Abbas Rizvi
Publisher:
Total Pages: 111
Release: 2009
Genre:
ISBN:

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The project work presented in this thesis has proposed solutions related to the control of production and work-in-process inventory in a multi-item multi-stage manufacturing system. A suitable base-stock inventory control policy is recommended to ensure that the desired service levels are maintained between production stages and for the final customers. Concept of coupling the production lines though coupling-stock under suitable assumptions is then introduced to reduce the stock levels at certain consecutive production stages. A framework for demand seasonality and characteristic analysis is also established to enable the inventory control policy to respond to seasonal variations. Monte Carlo simulation was performed on a model of chain of production stages controlled under base-stock policy for the verification of results and to study the effects of stock-outs on base-stock levels. The results of simulation study showed that overall system performance is satisfactory and desired service levels were achieved. Simulation work was also carried out to validate the line coupling concept and its performance under certain conditions. A novel Kanban based visual management system design, which is aligned with the requirements of inventory control policy, along with the material transfer batch sizes between production stages is proposed to facilitate the implementation of inventory control policy. Furthermore, capacitated shipment planning approach is proposed and implemented in form of a spreadsheet-based interface to aid planning personnel in shipment planning under the constraints provided by the inventory control policy.


Analysis and Modeling of Manufacturing Systems

Analysis and Modeling of Manufacturing Systems
Author: Stanley B. Gershwin
Publisher: Springer Science & Business Media
Total Pages: 443
Release: 2012-12-06
Genre: Business & Economics
ISBN: 1461510198

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Analysis and Modeling of Manufacturing Systems is a set of papers on some of the newest research and applications of mathematical and computational techniques to manufacturing systems and supply chains. These papers deal with fundamental questions (how to predict factory performance: how to operate production systems) and explicitly treat the stochastic nature of failures, operation times, demand, and other important events. Analysis and Modeling of Manufacturing Systems will be of interest to readers with a strong background in operations research, including researchers and mathematically sophisticated practitioners.


Implementing a Mixed Model Kanban System

Implementing a Mixed Model Kanban System
Author: James Vatalaro
Publisher: CRC Press
Total Pages: 136
Release: 2005-06-03
Genre: Business & Economics
ISBN: 9781563272868

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When describing kanban implementation most information resources merely reference it without explaining it in technical terms or providing implementation details. Authors James Vatalaro and Robert Taylor address the need for kanban implementation guidance in Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production. Implementing a Mixed Model Kanban System is a comprehensive and in-depth guide to implementing a kanban within the value stream. Its plain-language approach provides step-by-step coverage and guidance of the implementation, metrics, and dynamics of an effective kanban system based on proven reliable methods honed through years of implementation experience within manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company trying to create and maintain continuous flow in their value stream. Vatalaro and Taylor show the reader how to construct their own kanban process, from beginning to end. This book carefully identifies and explains each of the components of a kanban system within the context of pull production. The authors' common sense approach makes this book an excellent "on the floor" resource for all levels of "lean learners." In addition, a CD-ROM is included, containing the spreadsheets and forms discussed in the text.


Information Control Problems in Manufacturing 2006

Information Control Problems in Manufacturing 2006
Author: Alexandre Dolgui
Publisher: Elsevier
Total Pages: 839
Release: 2011-10-10
Genre: Technology & Engineering
ISBN: 0080478484

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Information Control Problems in Manufacturing 2006 contains the Proceedings of the 12th IFAC Symposium on Information Control Problems in Manufacturing (INCOM'2006). This symposium took place in Saint Etienne, France, on May 17-19 2006. INCOM is a tri-annual event of symposia series organized by IFAC and it is promoted by the IFAC Technical Committee on Manufacturing Plant Control. The purpose of the symposium INCOM'2006 was to offer a forum to present the state-of-the-art in international research and development work, with special emphasis on the applications of optimisation methods, automation and IT technologies in the control of manufacturing plants and the entire supply chain within the enterprise. The symposium stressed the scientific challenges and issues, covering the whole product and processes life cycle, from the design through the manufacturing and maintenance, to the distribution and service. INCOM'2006 Technical Program also included a special event on Innovative Engineering Techniques in Healthcare Delivery. The application of engineering and IT methods in medicine is a rapidly growing field with many opportunities for innovation. The Proceedings are composed of 3 volumes: Volume 1 - Information Systems, Control & Interoperability Volume 2 - Industrial Engineering Volume 3 - Operational Research * 3-volume set, containing 362 carefully reviewed and selected papers * presenting the state-of-the-art in international research and development in Information Control problems in Manufacturing