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World Class Manufacturing: The Next Decade

World Class Manufacturing: The Next Decade
Author: Richard J. Schonberger
Publisher: Simon and Schuster
Total Pages: 296
Release: 2010-05-11
Genre: Business & Economics
ISBN: 1439137145

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Since the invention of double-entry bookkeeping, managers have judged a company's worth by sales and profits. Now, Richard J. Schonberger, the architect of the worldwide Just-In-Time revolution, reaches beyond "financials" to redefine excellence -- and reveals, with new benchmark data, how pioneers become dynasties. Schonberger's pathbreaking new research reveals that, from 1950 to 1995, while "financials" dipped and soared repeatedly, industrial decline and ascendancy correlated perfectly with inventory turnover -- one of two key nonfinancial indicators and a bedrock measure, along with customer satisfaction, of a company's power, strength, and value. In this immensely readable book, he captures these new metrics -- the true predictions of future success -- in 16 customer-focused principles created from self-scored reports supplied by over 100 pioneering manufacturers in nine countries. Armed with new world-class benchmark data, Schonberger redefines excellence in terms of competence, capability, and customer-focused, employee-driven, data-based performance. For front-tine associates to senior executives, Schonberger has written manufacturing's action agenda for the next decade. This book will be indispensable reading for manufacturing and general managers in all industries, as well as for pension fund managers, institutional investors, stock analysts, and stockbrokers.


World Class Manufacturing

World Class Manufacturing
Author: Richard J. Schonberger
Publisher: Simon and Schuster
Total Pages: 282
Release: 2008-06-30
Genre: Business & Economics
ISBN: 1439137544

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In his best-selling book Japanese Manufacturing Techniques, Richard J. Schonberger revolutionized American manufacturing theory and, more important, practice. In that breakthrough book, he revealed that Japanese manufacturing excellence was not culturally bound. Offering the first demystified explanation of the simple techniques that fueled Japan's industrial success, he demonstrated how the same methods could be put to work as effectively in U.S. plants. Now, in World Class Manufacturing, Schonberger returns to tell the success stories of nearly 100 American corporations -- including Hewlett-Packard, Harley-Davidson, General Motors, Honeywell, and Uniroyal -- that have adopted the famed just-in-time production and "total quality control" strategies. Based on his firsthand experience as a major consultant to American industry, he examines how they did it -- and illustrates how the same concrete, specific steps used by these top companies can be implemented in any factory today. What's more, Schonberger shows that his bold concepts and reforms apply equally to all industries, whether the product is computers, pasta, or trucks, and to all divisions -- from manufacturing and engineering to accounting and marketing. According to Schonberger, world-class manufacturing depends on blended management -- rather than domination by a separate group of managers -- which marshalls resources for continual rapid improvement. To achieve world-class status, companies must change procedures and concepts, which in turn leads to recasting relations among suppliers, purchasers, producers, and customers. Acknowledging the difficulty inherent in such changes, Schonberger stresses that employee involvement and interaction, both on the shop floor and in the decision-making/problem-solving process, is key. Wary of those who view improvement in terms of modernizing equipment, he points out that making maximum use of people and current machinery is a company's first priority; automation, if necessary, should come much later. World Class Manufacturing also includes Schonberger's 17-point action agenda to guide innovators toward manufacturing excellence, from getting to know the customer to cutting the number of suppliers, reducing error in production, and deciding when and how to automate. Indispensable for all manufacturing innovators who aim to keep ahead of the competition, this inspiring, groundbreaking volume does much more than just recommend or theorize about the new manufacturing approach. Plainly, realistically, and logically, it explains how it's done.


The Consumer's Workshop

The Consumer's Workshop
Author: Ben Moore
Publisher: The Consumer's Workshop
Total Pages: 124
Release: 2007-01-17
Genre:
ISBN: 1419654454

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In Part I "Learning from the Past" we explore the history of American Manufacturing. We are on a trajectory toward the future. We intend to show that trajectory by a short review of our recent past. In Chapter 1, titled "The History of American Manufacturing- Where it All Came From" we examine the impact of the First Industrial Revolution (from Manpower to Steam Power) and the Second Industrial Revolutions (of Modern Day Manufacturing Methods) on American Manufacturing. In Chapter 2, which is called "The Information Revolution in Manufacturing", we examine the impact of the Third Industrial Revolution that started after the 1940s and is still in process. In this chapter we explore the shift in manufacturing from Individuals to System Thinking, the growth of Lean and Six Sigma methodologies and the emergence of MRPII/ERP systems. In Part Two, which is called "Efficient and Profitable Customization", we take a look ahead to the future. We show how American manufacturing is only midway through these current trends and how these trends foreshadow the remaining topics in this book: systems thinking, the engineering pyramid, product configuration, configuration engineering and mass customization. In Chapter 3, called "It's Not about the Computer, it's about Systems Thinking", we explore how recent advances in Systems Thinking have helped to lower development costs. In Chapter 4, called "The Engineering Pyramid", we introduce readers to our Engineering Pyramid paradigm and a top down approach that can be utilized to increase the speed of innovation and dramatically lower engineering costs. In Chapter 5, called "Systemization and Standardization - They are Not the Same" we explore the current challenges of designing and building customized products and our methodology for top down systemization and standardization to increase the speed of innovation and dramatically lower engineering costs. In Chapter 6, called "Mass Customization", we demonstrate the importance of mass customization for the future of American manufacturing and describe how current leaders have made mass customization profitable in their businesses. In Part Three, called "The Human Component - It's Still All About the People", we look at the continuing importance and the necessity of people systems in the manufacturing process. In Chapter 7, called "Employee On Boarding" we provide an approach to bringing people into the organization. In Chapter 8, called "High Performance Team-Based Work Systems ", we tell you how to maximize throughput, profit and career rewards through an empowered team based work system.. In Chapter 9, called "Technology Transfer and Training", we explore how employees can learn the necessary skills for working in a highly efficient manufacturing environment. The last section, Part Four, is entitled, "Putting it All Together". Here, in Chapter 10, called "Taking Your Company There" we tell you who will be the winners and losers of this natural extension of American manufacturers. Also, we tell you how you will know if it's too late for your company. Sorry...some of you readers won't be happy.


Making Value for America

Making Value for America
Author: National Academy of Engineering
Publisher: National Academies Press
Total Pages: 152
Release: 2015-02-27
Genre: Technology & Engineering
ISBN: 0309326567

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Globalization, developments in technology, and new business models are transforming the way products and services are conceived, designed, made, and distributed in the U.S. and around the world. These forces present challenges - lower wages and fewer jobs for a growing fraction of middle-class workers - as well as opportunities for "makers" and aspiring entrepreneurs to create entirely new types of businesses and jobs. Making Value for America examines these challenges and opportunities and offers recommendations for collaborative actions between government, industry, and education institutions to help ensure that the U.S. thrives amid global economic changes and remains a leading environment for innovation. Filled with real-life examples, Making Value for America presents a roadmap to enhance the nation's capacity to pursue opportunities and adapt to transforming value chains by widespread adoption of best practices, a well-prepared and innovative workforce, local innovation networks to support startups and new products, improved flow of capital investments, and infrastructure upgrades.


Manufacturing for Competitive Advantage

Manufacturing for Competitive Advantage
Author: Thomas G. Gunn
Publisher: HarperCollins Publishers
Total Pages: 244
Release: 1987
Genre: Business & Economics
ISBN: 9780887303630

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World Class Manufacturing

World Class Manufacturing
Author: Philip Robinson
Publisher: Phil Robinson
Total Pages: 66
Release: 2012
Genre: Business & Economics
ISBN: 0952888548

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High Performance Manufacturing

High Performance Manufacturing
Author: Roger G. Schroeder
Publisher: John Wiley & Sons
Total Pages: 321
Release: 2002-03-14
Genre: Business & Economics
ISBN: 0471008702

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The most thorough, valid set of findings on global manufacturing and winning practices worldwide This eye-opening resource sets a new standard for how manufacturing practices are viewed in today's business world. The results of an extensive research project spanning 164 factories in the United States, Japan, Germany, Italy, and the United Kingdom determine the best path to high performance manufacturing. This is one of the first books to offer comparisons of manufacturing in these five countries, addressing their current issues and providing insights that affect manufacturing worldwide. Researchers from such universities as the London Business School, Wake Forest University, Yokohama University, and the University of Minnesota detail how manufacturing leaders are raising the bar on practices in product development, organizational alignment, quality management, and more. Covering the vital areas of machinery, electronics, and auto components, they examine the most effective methods and techniques across a host of functions within manufacturing-looking at how everything from new technology and information systems to human resource practices and manufacturing strategy should be introduced into a plant environment to achieve high performance manufacturing. Using data from companies such as Texas Instruments, Honda, Sony, Prince, John Deere, and Caterpillar, High Performance Manufacturing takes a comprehensive view by showing how to select and integrate the practices that best fit a plant's particular situation-the most critical and difficult task to achieve in practice. With its strong research base and high caliber of contributors, this unique volume will inspire managers of any country or industry to set their own path to high performance manufacturing.


Factories of the Future

Factories of the Future
Author: Chandan Deep Singh
Publisher: John Wiley & Sons
Total Pages: 308
Release: 2023-05-31
Genre: Technology & Engineering
ISBN: 1119864941

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FACTORIES OF THE FUTURE The book provides insight into various technologies adopted and to be adopted in the future by industries and measures the impact of these technologies on manufacturing performance and their sustainability. Businesses and manufacturers face a slew of demands beyond the usual issues of staying agile and surviving in a competitive landscape within a rapidly changing world. Factories of the Future deftly takes the reader through the continuous technology changes and looks ten years down the road at what manufacturing will mostly look like. The book is divided into two parts: Emerging technologies and advancements in existing technologies. Emerging technologies consist of Industry 4.0 and 5.0 themes, machine learning, intelligent machining, advanced maintenance, reliability, and green manufacturing. The advances of existing technologies consist of digital manufacturing, artificial intelligence in machine learning, Internet of Things, product life cycle, and the impact of factories on the future of manufacturing performance of the manufacturing industries. Readers will find in this illuminating book: A comprehensive discussion of almost all emerging technologies, including “green” manufacturing; An overview of the social, economic, and technical aspects of these technologies; An explanation of these technological advancements on manufacturing performance, through case studies and other analytical tools.


U.S. Manufacturing

U.S. Manufacturing
Author: Thomas J. Duesterberg
Publisher: Bloomsbury Publishing USA
Total Pages: 264
Release: 2003-09-30
Genre: Business & Economics
ISBN: 0313093881

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Evolving rapidly from a mass-produced product orientation to a flexible, solutions-oriented model, the changing manufacturing sector is poised to lead a global economic recovery. Truly an insider's guide to the future of this critical sector, this book provides policy recommendations based on a wealth of information. Despite the appearance of difficult economic times for U.S. manufacturing, that sector of the American economy is actually the most innovative and competitive in the world. Far from being confined to the tired stereotype of Industrial Age commodities, such as steel and mass-produced consumer products, U.S. manufacturing has long been an engine for growth. In the 1990s, this central role was strengthened as new technology development and application spurred higher levels of growth throughout the economy. In its present configuration, manufacturing includes such high-tech industries as fiberoptics and microchips. Globalization has accelerated the growth of the manufacturing sector by increasing competitive pressures to cut costs and develop new products faster, spreading out the fixed costs of R&D and investment. Truly an insider's guide to the future of this critical sector, this book provides policy recommendations based on a wealth of information. Evolving rapidly from a mass-produced product orientation to a flexible, solutions-oriented model, the changing manufacturing sector is poised to lead a global economic recovery. But it can do so only if the right policies are in place in the United States. To that end, the editors of this volume recommend fiscal and tort reform, higher educational achievement, and continued deregulation. At the international level, further trade liberalization and steps to reduce the trade deficit are recommended to ensure the staying power of U.S. competitiveness, particularly for technology-intensive industries.