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Sheet Metal Forming

Sheet Metal Forming
Author: Taylan Altan
Publisher: ASM International
Total Pages: 381
Release: 2012
Genre: Technology & Engineering
ISBN: 1615039880

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This practical and comprehensive reference gives the latest developments on the design of sheet forming operations, equipment, tooling, and process modeling. Individual chapters cover all major sheet forming processes such as blanking, bending, deep drawing, and more. Process modeling using finite element analysis is described in one chapter and discussed in all appropriate chapters. Other chapters cover sensors and die materials, which are critical for practical sheet forming applications. Other topics include relatively new technologies, such as warm forming of magnesium and aluminum alloys, forming of advanced high-strength steels (AHSS), and hot stamping. Chapters also address special sheet forming operations, like spinning, incremental forming, and mechanical joining, and processes related to sheet forming, such as sheet and tube hydroforming, roll forming, and high-velocity forming.


Tube and Sheet Metal Forming Processes and Applications

Tube and Sheet Metal Forming Processes and Applications
Author: Gabriel Centeno Báez
Publisher: Mdpi AG
Total Pages: 194
Release: 2022-06
Genre: Technology & Engineering
ISBN: 9783036543345

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At present, the manufacturing industry is focused on the production of lighter weight components with better mechanical properties and always fulfilling all the environmental requirements. These challenges have caused a need for developing manufacturing processes in general, including obviously those devoted in particular to the development of thin-walled metallic shapes, as is the case with tubular and sheet metal parts and devices. This Special Issue is thus devoted to research in the fields of sheet metal forming and tube forming, and their applications, including both experimental and numerical approaches and using a variety of scientific and technological tools, such as forming limit diagrams (FLDs), analysis on formability and failure, strain analysis based on circle grids or digital image correlation (DIC), and finite element analysis (FEA), among others. In this context, we are pleased to present this Special Issue dealing with recent studies in the field of tube and sheet metal forming processes and their main applications within different high-tech industries, such as the aerospace, automotive, or medical sectors, among others.


Tube and Sheet Metal Forming Processes and Applications

Tube and Sheet Metal Forming Processes and Applications
Author: Gabriel Centeno Báez
Publisher:
Total Pages: 0
Release: 2022
Genre:
ISBN: 9783036543338

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At present, the manufacturing industry is focused on the production of lighter weight components with better mechanical properties and always fulfilling all the environmental requirements. These challenges have caused a need for developing manufacturing processes in general, including obviously those devoted in particular to the development of thin-walled metallic shapes, as is the case with tubular and sheet metal parts and devices.This Special Issue is thus devoted to research in the fields of sheet metal forming and tube forming, and their applications, including both experimental and numerical approaches and using a variety of scientific and technological tools, such as forming limit diagrams (FLDs), analysis on formability and failure, strain analysis based on circle grids or digital image correlation (DIC), and finite element analysis (FEA), among others.In this context, we are pleased to present this Special Issue dealing with recent studies in the field of tube and sheet metal forming processes and their main applications within different high-tech industries, such as the aerospace, automotive, or medical sectors, among others.


Handbook of Metalforming Processes

Handbook of Metalforming Processes
Author: Henry Ericsson Theis
Publisher: CRC Press
Total Pages: 676
Release: 1999-05-26
Genre: Technology & Engineering
ISBN: 9780824793173

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Reflecting hands-on experience of materials, equipment, tooling and processes used in the industry, this work provides up-to-date information on flat-rolled sheet metal products. It addresses the processing and forming of light-to-medium-gauge flat-rolled sheet metal, illustrating the versatility and myriad uses of this material.


Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes
Author: Marta C. Oliveira
Publisher: MDPI
Total Pages: 254
Release: 2020-04-22
Genre: Technology & Engineering
ISBN: 3039285564

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.


Metal Forming Processes

Metal Forming Processes
Author: Kakandikar Ganesh Marotrao
Publisher: CRC Press
Total Pages: 248
Release: 2022-08-25
Genre: Science
ISBN: 1000615049

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Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.


Tube Forming Processes

Tube Forming Processes
Author: Gregory G. Miller
Publisher: Society of Manufacturing Engineers
Total Pages: 402
Release: 2003
Genre: Technology & Engineering
ISBN: 087263633X

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"Tube Forming Processes, A Comprehensive Guide" is a thorough handbook with recent developments in the field, The text discusses the best materials for bending and methods and equipment for bending, cutting, branching, brazing and joining tubes. The book is suitable for the novice or for advanced tube fabricators. Information is from top industry experts covering the fundamentals and guidelines for tube fabrication, pipe fabrication, and other areas. There is information on secondary operations required by typical fabricators. The book also addresses management concerns, such as determining appropriate tools and equipment, weighing costs and quality, and knowing the choices available.


Metal Shaping Processes

Metal Shaping Processes
Author: Vukota Boljanovic
Publisher: Industrial Press Inc.
Total Pages: 454
Release: 2010
Genre: Crafts & Hobbies
ISBN: 9780831133801

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As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).


Flexible Metal Forming Technologies

Flexible Metal Forming Technologies
Author: Xunzhong Guo
Publisher: Springer Nature
Total Pages: 427
Release: 2022-08-23
Genre: Technology & Engineering
ISBN: 981191348X

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This book systematically introduces the principles of flexible forming technologies to manufacture thin-walled complex-shaped components, the mechanism of controlling the material flow, the design and the configuration of flexible forming technologies’ equipment and tools. It covers new technologies and new processes for forming hollow components, and relevant research on forming mechanisms, deformation laws, and defect control with examples from practical applications. It will be a useful reference for researchers, engineers, graduate and undergraduate students in aerospace, nuclear, railway, vehicle and petrochemical engineering, etc.


Unit Manufacturing Processes

Unit Manufacturing Processes
Author: National Research Council
Publisher: National Academies Press
Total Pages: 228
Release: 1995-01-03
Genre: Technology & Engineering
ISBN: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.