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Process Control for Sheet-Metal Stamping

Process Control for Sheet-Metal Stamping
Author: Yongseob Lim
Publisher: Springer Science & Business Media
Total Pages: 146
Release: 2013-12-12
Genre: Technology & Engineering
ISBN: 1447162846

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Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shop floor deployment are presented along with ideas for further improvement of the technology. Process Control for Sheet-Metal Stamping allows the reader to design and implement process controllers in a typical manufacturing environment by retrofitting standard hydraulic or mechanical stamping presses and as such will be of interest to practising engineers working in metal-working, automotive and aeronautical industries. Academic researchers studying improvements in process control and how these affect the industries in which they are applied will also find the text of value.


Optimzation of the Sheet Metal Stamping Process

Optimzation of the Sheet Metal Stamping Process
Author: Michael L. Bohn
Publisher:
Total Pages: 360
Release: 2022
Genre: Dies (Metal-working)
ISBN:

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Sheet metal forming process is subject to failure in several modes, the first is wrinkling in the flange region of the part, the second is fracture in the sidewall or bottom of the part. The difficulty of drawing complex part shapes is heightened when forming parts of aluminium or thinner high-strength steel alloys. This work focuses on developing closed-loop method to optimize the sheet metal forming process using the drawbead as the active die element.


Die Tooling Preventive Maintenance for the Sheet Metal Stamping Industry

Die Tooling Preventive Maintenance for the Sheet Metal Stamping Industry
Author: Thomas J. Ulrich
Publisher:
Total Pages: 202
Release: 2012-04-01
Genre: Business & Economics
ISBN: 9781462083268

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Companies continue to struggle to maintain, manage and control sheet metal stamping operations in a manufacturing environment, but proven strategies and procedures can turn things around. Author Thomas Ulrich, who has been in the die construction business since 1964, played a leadership role in developing a successful and comprehensive preventive maintenance process for large body-panel stamping dies at Chrysler Corp. In this step-by-step guidebook, he delivers a technical, methods-centric examination of the challenges of maintaining, managing, and controlling sheet metal stamping operations. You'll learn how outsourcing, downsizing, and slashing costs can hurt firms; how to take internal steps to improve existing manufacturing processes to improve performance, sustainability, and the bottom line; and how to apply specific methods to bring sheet metal operations under control, thus allowing profit centers to flourish. This is a practical and functional guide that any company can use to successfully improve its sheet metal tool and die operations. Written in easy to understand and precise prose, it serves as an indispensable resource for managers, comptrollers, production managers, PM coordinators, engineers, and anyone working on the front lines of a sheet metal stamping operations.


The Metal Stamping Process

The Metal Stamping Process
Author: James A. Szumera
Publisher: Industrial Press Inc.
Total Pages: 302
Release: 2003
Genre: Crafts & Hobbies
ISBN: 9780831131647

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An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.