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Handbook for Process Plant Project Engineers

Handbook for Process Plant Project Engineers
Author: Peter Watermeyer
Publisher: John Wiley & Sons
Total Pages: 340
Release: 2002-09-27
Genre: Technology & Engineering
ISBN: 9781860583704
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This excellent book systematically identifies the issues surrounding the effective linking of project management techniques and engineering applications. It is not a technical manual, nor is it procedure-led. Instead, it encourages creative learning of project engineering methodology that can be applied and modified in different situations. In short, it offers a distillation of practical ‘on-the job’ experience to help project engineers perform more effectively. While this book specifically addresses process plants, the principles are applicable to other types of engineering project where multidisciplinary engineering skills are required, such as power plant and general factory construction. It focuses on the technical aspects, which typically influence the configuration of the plant as a whole, on the interface between the various disciplines involved, and the way in which work is done – the issues central to the co-ordination of the overall engineering effort. It develops an awareness of relationships with other parties – clients, suppliers, package contractors, and construction managers – and of how the structure and management of these relationships impact directly on the performance of the project engineer. Readers will welcome the author’s straightforward approach in tackling sensitive issues head on. COMPLETE CONTENTS Introduction A process plant A project and its management A brief overview The engineering work and its management The project’s industrial environment The commercial environment The contracting environment The economic environment Studies and proposals Plant layout and modelling Value engineering and plant optimization Hazards, loss, and safety Specification, selection and purchase Fluid transport Bulk solids transport Slurries and two-phase transport Hydraulic design and plant drainage Observations on multidiscipline engineering Detail design and drafting The organization of work Construction Construction contracts Commissioning Communication Change and chaos Fast-track projects Advanced information management Project strategy development Key issues summary

Process Plant Design

Process Plant Design
Author: Frank Peter Helmus
Publisher: John Wiley & Sons
Total Pages: 204
Release: 2008-06-25
Genre: Science
ISBN: 3527621571
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This book describes the fascinating wealth of activities as they occur in the design, construction and commissioning of a chemical plant - a jigsaw puzzle of the work of chemical engineers, chemists, constructors, architects, electrical engineers, process automation engineers, economists and legal staff. The author first takes the reader through the conceptual phase, in which the economic relevance and environmental impact need to be considered and supplemented by accurate estimates of capital requirements and profitability. This phase ends with the choice of an appropriate engineering firm and the conclusion of the contract, after which the reader is guided through all aspects of the implementation phase from the engineering of the chemical plant to commissioning, equipment and material procurement, the erection phase and the successful test run, after which the new facility is handed over to its owner. The book also illustrates many potential sources of errors by means of examples from practice, and how, aside professional skills, teamwork and communication are also absolutely essential to keep such a complex project on track.

Process Plant Construction

Process Plant Construction
Author: Patrick Noble
Publisher: Wiley-Blackwell
Total Pages: 0
Release: 2009-01-20
Genre: Technology & Engineering
ISBN: 9781405187251
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This handbook introduces engineers, project and construction managers, and senior technicians to a methodology for the management of quality on a process plant construction site. The eleven chapters of the handbook define the roles and appellations of the parties involved in a project as well as outlining the fundamental strategic and contractual orientations to be decided. The ISO 9000 series of standards are examined within the context of the process plant construction site. A study is then made of the roles of the organizations involved and of the interfaces between them. Special attention is given to document and materiel control, followed by a review of the various monitoring and feedback systems to keep the project on track moving towards the ultimate goal of satisfactory construction completion leading to turnover. Model procedures are proposed, complete with forms attached, and a number of case studies are included to illustrate the practical application of the principles presented. Process Plant Construction: a handbook for quality management is completed by appendices covering Civil Works & Buildings, Mechanical Equipment, HVAC, Welding, Structural Steelwork, Piping, Electrical Installation, Instrumentation & Control, Painting, and Thermal Insulation. Each appendix, aimed at the non-specialist, presents briefly for the discipline concerned the nature of the works likely to be met on site, evokes the parties involved and highlights quality issues to be addressed. Typical inspection and test programs are outlined.

Chemical and Process Plant Commissioning Handbook

Chemical and Process Plant Commissioning Handbook
Author: Martin Killcross
Publisher: Elsevier
Total Pages: 313
Release: 2011-09-27
Genre: Technology & Engineering
ISBN: 008097175X
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The Chemical and Process Plant Commissioning Handbook, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. Good commissioning is based on a disciplined, systematic and proven methodology and approach that achieve results in the safest, most efficient, cost effective and timely manner. The book is supported by detailed, proven and effective commission templates, plus extensive commissioning scenarios that enable the reader to learn the context of good commissioning practice from an experienced commissioning manager. It focuses on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has brought together the theory of textbooks and technical information obtained from sales literature, in order to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection. Unique information from a respected, global commissioning manager: delivers the know-how to succeed for anyone commissioning new plant or equipment Comes with online commissioning process templates that make this title a working tool kit as well as a key reference Extensive examples of successful commissioning processes with step-by-step guidance enable readers to understand the function and performance of the wide range of tasks required in the commissioning process

Plant Equipment & Maintenance Engineering Handbook

Plant Equipment & Maintenance Engineering Handbook
Author: Duncan Richardson
Publisher: McGraw Hill Professional
Total Pages: 593
Release: 2013-07-22
Genre: Technology & Engineering
ISBN: 0071809902
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The Best On-the-Job Guide to Industrial Plant Equipment and Systems This practical, one-of-a-kind field manual explains how equipment in industrial facilities operates and covers all aspects of commissioning relevant to engineers and project managers. Plant Equipment and Maintenance Engineering Handbook contains a data log of all major industrial and power plant components, describes how they function, and includes rules of thumb for operation. Hundreds of handy reference materials, such as calculations and tables, plus a comprehensive listing of electrical parts with common supplier nomenclature are also included in this time-saving resource. FEATURES DETAILED COVERAGE OF: Compressors * Air conditioning * Ash handling * Bearings and lubrication * Boilers * Chemical cleaning and Flushing * Condensers and circulating water systems * Controls * Conveyor systems * Cooling towers * Corrosion Deaerators * Diesel and gas turbines * Electrical * Fans * Fire protection * Fuels and combustion * Piping * Pumps Turbines * Vibration * Water treatment

Process Plant Commissioning

Process Plant Commissioning
Author: D. M. C. Horsley
Publisher: IChemE
Total Pages: 138
Release: 1998
Genre: Technology & Engineering
ISBN: 9780852953983
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This handbook on the commissioning of all process plants, large and small, has been fully updated and expanded. The aim of the text is to provide the non-specialist with advice on how to set about the problem of commissioning either a new plant or a modification. Some aspects of decommissioning are also included. The section on legislation has been expanded and updated to cover all areas of safety, health and environment.

Piping Engineering Leadership for Process Plant Projects

Piping Engineering Leadership for Process Plant Projects
Author: James Pennock
Publisher: Elsevier
Total Pages: 288
Release: 2001-07-02
Genre: Technology & Engineering
ISBN: 9780080492070
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James O. Pennock has compiled 45 years of personal experience into this how-to guide. Focusing on the position of "lead in charge," this book is an indispensable resource for anyone, new or seasoned veteran, whose job it is to lead the piping engineering and design of a project. The "lead" person is responsible for the successful execution of all piping engineering and design for a project, technical and non-technical aspects alike. The author defines the roles and responsibilities a lead will face and the differences found in various project types. Incorporates four decades of personal experience in a How-To guide Focuses on the position of "lead in charge" Includes coverage of topics often ignored in other books yet essential for success: management, administrative, and control responsibilities

Process Plant Design & Simulation Handbook

Process Plant Design & Simulation Handbook
Author: Ajay S Satpute
Publisher:
Total Pages: 276
Release: 2021-02-05
Genre:
ISBN:
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Process engineering, and especially, process design, in my opinion, is the most interesting and beautiful subject, there is. This book is an honest attempt to share the beauty of the subject with everyone. It will certainly help become an excellent process engineer. On purpose, it has been tried to keep the theoretical aspects at bay and focus mainly on practical implications of process design. Once the "how to do" part is clear, then readers will be ready for figuring out the "why" part themselves. This is a must-have book for final year engineering students and for practicing engineers in engineering consultancies. This book shall serve as a bridge between university and industries. It's an honest attempt to make engineering students and young chemical engineers "Ready to use product" for the industries, so that they don't have to spend 6-month time training the new entrants, instead they can work on any real project problem.The best way to learn process engineering is through solving the real-world problems. Simulation software like Aspen HYSYS and FluidFlow etc. are the powerful tools to carry out plant design. And since it has been used by all the design companies, it makes mandatory for every chemical engineer to learn the same.With the help of this book, reader can learn to design a typical process plant using simulation software.

Chemical and Process Plant Commissioning Handbook

Chemical and Process Plant Commissioning Handbook
Author: Martin Killcross
Publisher: Butterworth-Heinemann
Total Pages: 536
Release: 2021-03-13
Genre: Technology & Engineering
ISBN: 032385141X
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Chemical and Process Plant Commissioning Handbook: A Practical Guide to Plant System and Equipment Installation and Commissioning, Second Edition, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. The book is supported by detailed, proven and effective commission templates and includes extensive commissioning scenarios that enable the reader to good commissioning practices. Sections focus on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has comprehensively brought together the theory of textbooks and technical information obtained from sales literature to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection. Outlines how to organize and commission a process plant Includes extensive examples of successful commissioning processes with step-by-step guidance that enables readers to understand the function and performance of the wide range of tasks required in the commissioning process Offers an understanding of supplementary factors of commissioning such as risk and hazard management Reviews commonly asked commissioning questions Includes the basis of the commissioning paperwork system

Chemical Engineering Design

Chemical Engineering Design
Author: Gavin Towler
Publisher: Elsevier
Total Pages: 1321
Release: 2012-01-25
Genre: Technology & Engineering
ISBN: 0080966608
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Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. New discussion of conceptual plant design, flowsheet development and revamp design Significantly increased coverage of capital cost estimation, process costing and economics New chapters on equipment selection, reactor design and solids handling processes New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography Increased coverage of batch processing, food, pharmaceutical and biological processes All equipment chapters in Part II revised and updated with current information Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards Additional worked examples and homework problems The most complete and up to date coverage of equipment selection 108 realistic commercial design projects from diverse industries A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors