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Fundamentals of Industrial Problem Solving

Fundamentals of Industrial Problem Solving
Author: Zdravko I. Stefanov
Publisher: John Wiley & Sons
Total Pages: 412
Release: 2022-08-16
Genre: Technology & Engineering
ISBN: 1119543185
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Teaches Readers How to Apply a Structured Problem-Solving Methodology for Industrial Fields Based on Sound Scientific Principles As modern industrial processes have become increasingly complex, complicated multi-factor problems have emerged. These complex problems end up costing companies millions of dollars every day. Existing problem-solving techniques are only effective to a certain point. This book provides a solution to a myriad of industrial problems by using first principles and rigorous hypothesis testing. Key topics covered within the work include: How to use the latest research, advanced modeling, big data mining, analytical testing, and many other techniques to systematically create and test hypotheses surrounding why a process is malfunctioning How to use scenario development to frame a team’s understanding of why a process is malfunctioning How to approach today’s lack of experienced industrial workers, whose failure to approach problem solving from first fundamentals are causing myriad of inefficiencies in industry How to use multiple methodologies together with an emphasis on first principles and mechanistic math modeling as a basis to industrial problem solving Engineers of any discipline working in both research and development of manufacturing environments, along with professionals in any industrial discipline looking to reduce costs will be able to use this work to both understand and pragmatically solve the pressing issues we see in today’s industrial market.

Engineering Fundamentals & Problem Solving

Engineering Fundamentals & Problem Solving
Author: Arvid R. Eide
Publisher:
Total Pages:
Release: 2023
Genre: Engineering
ISBN: 9781264153558
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"The book may be visualized as having three major sections. The first, encompassing the first three chapters, is an introduction to the engineering profession. Chapter 1 provides information on engineering disciplines and functions. If a formal orientation course is given separately, Chapter 1 can be simply a reading assignment and the basis for students to investigate disciplines of interest. Chapter 2 outlines the course of study and preparation for an engineering work environment. Interdisciplinary projects, teaming, and ethics are discussed. Chapter 3 is an introduction to the design process. If time permits, this material can be supplemented with case studies and your personal experiences to provide an interesting and motivating look at engineering"--

Process Engineering Problem Solving

Process Engineering Problem Solving
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 296
Release: 2008-09-26
Genre: Technology & Engineering
ISBN: 0470378050
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Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Process Engineering Problem Solving

Process Engineering Problem Solving
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 296
Release: 2008-07-21
Genre: Technology & Engineering
ISBN: 0470169281
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Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.

Engineering Fundamentals and Problem Solving

Engineering Fundamentals and Problem Solving
Author: Steven Mickelson
Publisher: McGraw-Hill Education
Total Pages: 0
Release: 2017-01-26
Genre: Technology & Engineering
ISBN: 9780073385914
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Engineering Fundamentals & Problem Solving presents a complete introduction into the engineering field and remains the most comprehensive textbook for an introductory engineering course. This text will help students develop the skills needed to solve open-ended problems in SI and customary units while presenting solutions in a logical manner. Students are introduced to subject areas, common to engineering disciplines, that require the application of fundamental engineering concepts. Engineering Fundamentals & Problem Solving provides students a realistic opportunity to learn to apply engineering principles to the solution of engineering problems. Furthermore, the author's approach keeps students on task toward an engineering career by showing how the materials apply to the student's school, life, and career. McGraw-Hill's Connect, is also available as an optional, add on item. Connect is the only integrated learning system that empowers students by continuously adapting to deliver precisely what they need, when they need it, how they need it, so that class time is more effective. Connect allows the professor to assign homework, quizzes, and tests easily and automatically grades and records the scores of the student's work. Problems are randomized to prevent sharing of answers an may also have a "multi-step solution" which helps move the students' learning along if they experience difficulty.

Solving Complex Industrial Problems without Statistics

Solving Complex Industrial Problems without Statistics
Author: Ralph R. Pawlak
Publisher: CRC Press
Total Pages: 143
Release: 2017-12-19
Genre: Technology & Engineering
ISBN: 1315350726
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Presenting: Problem Solving Sans Statistics Enhance your problem-solving skills, and improve your company’s profitability using the methods outlined in Solving Complex Industrial Problems without Statistics. Introducing a process that involves working through problems and solutions without relying on complicated statistical design or analysis, this book pulls away from data-driven thinking and provides the problem solver with a new way of solving problems. Utilizing techniques that have been applied in facilities throughout the U.S., Canada, Italy, China, and Hong Kong, it demonstrates the use of process and problem differences and similarities, and provides a better understanding of analogous comparisons. The book incorporates visual analysis tools and problem examples in a format that facilitates comprehension and learning, presents novel concepts that do not require numbers or statistics, and provides a better understanding of the solution system/process overall. Each chapter presents new information, as well as case studies that include: Different problem situations Short histories detailing the operation, condition, and circumstances that were present at the time of each study Photographs, sketches, or tables with simple explanations to describe the circumstances, conditions, and the actions taken Methods of solution in rudimentary form Chapter summaries to review important mechanisms and workings Final summaries to tie together the important methods and techniques that facilitate easy problem solutions Solving Complex Industrial Problems without Statistics provides valuable insight into the solution of complex quality and manufacturing problems, without the use of statistics, and is essential to anyone involved in quality, control, problem-solving activities, or total quality management.

Lean Problem Solving and QC Tools for Industrial Engineers

Lean Problem Solving and QC Tools for Industrial Engineers
Author: Maharshi Samanta
Publisher: CRC Press
Total Pages: 184
Release: 2019-04-16
Genre: Business & Economics
ISBN: 042980685X
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The manufacturing and service sector needs to resolve a lot of issues relating to products, process and service in everyday operation. Successful resolution depends on the methodology, rigor and systematic implementation techniques. The essential purpose of this book is to impart the necessary knowledge to the reader about concepts in six sigma problem-solving providing sufficient knowledge of problem lifecycle and ways to address the various issues arising therein. The 7 QC tools and A3 strategy are described and analyzed in detail with various examples encompassing a step by step approach a professional must know to address a problem in an industrial engineering set up. Key Features Conceptualizes six sigmas problem-solving providing sufficient knowledge of problem lifecycle and ways to address the various issues for manufacturing industry professionals Enables effective use of 7 QC tools for solving problems Addresses the problem- solving part very specifically in all the contexts of PDCA cycle of improvement, DMAIC methodology of organizational transformation, and TPM & TQM culture of productivity and quality improvement Written with A3 theme throughout enabling each problem-solving tool to follow a structured approach Includes relevant and practical examples and applications

No Downtime

No Downtime
Author: Lorne E. Cook
Publisher: Addison Wesley Publishing Company
Total Pages: 164
Release: 1990
Genre: Business & Economics
ISBN:
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No Downtime: Six Steps to Industrial Problem Solving explains six principles to follow to solve most of the conflicts that occur on the plant floor. L.E.(Bud) Cook presents the principles; he also explains why they are important and how they can be implemented.

Industrial Problem Solving Simplified

Industrial Problem Solving Simplified
Author: Ralph R. Pawlak
Publisher: Apress
Total Pages: 218
Release: 2014-02-28
Genre: Business & Economics
ISBN: 1430265787
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Industrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals. Author Ralph Pawlak’s roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What’s more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities—and in the U.S., Canada, China, and Europe. The book’s insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries. Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You’ll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What’s more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide—and use your eyes and ears—you can learn to solve industrial problems like a pro. This book will help you: 1. Clarify the conditions that cause problems 2. Define the cause of problems 3. Generate clues as to the causes of problems and their solutions 4. Collect accurate and relevant data 5. Use specific tools to solve problems effectively 6. Establish consistent work processes to ensure problems do not return Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver.

Problem Solving for Process Operators and Specialists

Problem Solving for Process Operators and Specialists
Author: Joseph M. Bonem
Publisher: John Wiley & Sons
Total Pages: 228
Release: 2011-04-18
Genre: Technology & Engineering
ISBN: 047093462X
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This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.